Method of preparing large-area, three-dimensional graphene transparent electrode using electrospray process and large-area, three-dimensional graphene transparent electrode prepared therefrom

Patent metadata

Field	Value
Publication number	US-9697931-B2
Application number	US-201214367486-A
Country	US
Kind code	B2
Filing date	Aug 6, 2012
Priority date	Dec 22, 2011
Publication date	Jul 4, 2017
Grant date	Jul 4, 2017

Abstract

Provided are a method of preparing a large-area, three-dimensional graphene transparent electrode using an electrospray deposition method and a large-area, three-dimensional graphene transparent electrode prepared therefrom. More particularly, the present invention is related to a method of preparing a large-area, three-dimensional graphene transparent electrode using an electrospray deposition method, which may easily prepare a large-area graphene transparent electrode having high transparency and conductivity through an electrospray process and may obtain effects, which may not be realized in a two-dimensional transparent electrode prepared by a typical method such as CVD, due to a three-dimensional stack structure in which graphene is arranged perpendicular to a substrate, and a large-area, three-dimensional graphene transparent electrode prepared therefrom.

First claim

The invention claimed is:

1. A method of preparing a three-dimensional graphene transparent electrode, the method comprising:
respectively preparing a substrate, a conductive polymer solution, and a graphene solution;
spraying the conductive polymer solution and the graphene solution on the substrate by an electrospray process using an electrospray apparatus; and
drying,
wherein the electrospray apparatus comprises:
syringes each including a nozzle, in which the conductive polymer solution and the graphene solution are stored for electrospraying;
syringe pumps for supplying the conductive polymer solution and the graphene solution to the syringes;
potential generators for forming electric fields between the substrate and the syringes; and
a stage for supporting the substrate on which the conductive polymer solution and the graphene solution are deposited.

2. The method of claim 1 , wherein graphene formed on the substrate is arranged perpendicular to the substrate.

3. The method of claim 1 , wherein the substrate comprises one selected form the group consisting of single silicon, p-Si (silicon), alkaline silicate-based glass, alkali-free glass, quartz glass, a silicon substrate, acrylate, polycarbonate, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polyamide, and a combination thereof.

4. The method of claim 1 , wherein the conductive polymer solution comprises one selected form the group consisting of polyaniline, polypyrrole, polyacetylene, polythiophene, poly(3,4-ethylenedioxythiophene) (PEDOT), and a combination thereof.

5. The method of claim 1 , wherein a concentration of the conductive polymer solution is in a range of 0.001 g/mL to 1.0 g/mL, and a concentration of the graphene solution is in a range of 0.001 g/mL to 0.1 g/mL.

6. The method of claim 1 , wherein a weight ratio of graphene:conductive polymer is in a range of 1:0.1 to 1:50 during the electrospray process.

7. The method of claim 1 , wherein the conductive polymer solution or the graphene solution uses one selected from the group consisting of water, methanol, ethanol, propanol, isopropanol, butanol, ethyl acetate, butyl acetate, diethylene glycol dimethyl ether, diethylene glycol dimethyl ethyl ether, methyl methoxypropionate, ethyl ethoxypropionate (EEP), ethyl lactate, propylene glycol methyl ether acetate (PGMEA), propylene glycol methyl ether, propylene glycol propyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol methyl acetate, diethylene glycol ethyl acetate, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, dimethylformamide (DMF), N,N-dimethylacetamide (DMAc), N-methyl-2-pyrrolidone (NMP), γ-butyrolactone, diethyl ether, ethylene glycol dimethyl ether, diglyme, tetrahydrofuran (THF), methyl cellosolve, ethyl cellosolve, diethyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, dipropylene glycol methyl ether, toluene, xylene, hexane, heptane, octane, and a mixture thereof, as a solvent.

8. The method of claim 1 , wherein the conductive polymer solution or the graphene solution further comprises one additive selected from the group consisting of a dispersant, a surfactant, a plasticizer, a thickener, a diluent, and a combination thereof.

9. The method of claim 1 , wherein the electrospray process of the conductive polymer solution and the graphene solution in a form of a separate or mixed solution is performed by a simultaneous injection, separate injection, or gradient injection process.

10. The method of claim 1 , wherein the nozzle is disposed to be spaced apart from the substrate at a distance of 1 cm to 15 cm.

11. The method of claim 1 , wherein the electric fields are a voltage of 5 kV to 50 kV during the electrospray process.

12. The method of claim 1 , wherein the nozzle of the electro spray apparatus is disposed perpendicular to the substrate.

13. The method of claim 1 , wherein the syringe nozzle of the electrospray apparatus is disposed parallel to a direction of gravity.

14. The method of claim 1 , wherein the electrospraying is performed by a roll-to-roll process.

15. The method of claim 1 , wherein the graphene transparent electrode has a transmittance of 80% or more and a sheet resistance of 1,100 Ω/cm 2 or less.

Assignees

• Huh Hoon
• Kim Woo Sik
• Kim Hui Jin
• Yoo Eun Sung
• Choi Suk Hoon
• Hwang Ji Young
• Jang Jee Young
• Kim Tae Il
• Korea Ind Tech Inst

Inventors

• Huh Hoon
• Kim Woo Sik
• Kim Hui Jin
• Yoo Eun Sung
• Choi Suk Hoon
• Hwang Ji Young
• Jang Jee Young
• Kim Tae Il

Classifications

• B05B5/1675 Primary

  the supply means comprising a piston, e.g. a piston pump · CPC title

• B05D3/0272

  with ovens · CPC title

• C01B31/0476

  Chemistry & Metallurgy · mapped topic

• B05D1/04

  involving the use of an electrostatic field {(B05D1/025 and B05D1/14 take precedence)} · CPC title

• B05B5/005

  the high voltage supplied to an electrostatic spraying apparatus being adjustable during spraying operation, e.g. for modifying spray width, droplet size · CPC title