High-temperature processing furnace and reinforcement fiber joining method

Patent metadata

Field	Value
Publication number	US-9695504-B2
Application number	US-201514684989-A
Country	US
Kind code	B2
Filing date	Apr 13, 2015
Priority date	Oct 15, 2012
Publication date	Jul 4, 2017
Grant date	Jul 4, 2017

Abstract

Arranged in the middle of an upper communication sleeve is a first shutter that is moved back and forth in a horizontal open-close direction to open and close a first communication path that makes the inside of a first bobbin chamber and the inside of a furnace body communicate with each other. Arranged in a middle of a lower communication sleeve is a second shutter that is moved back and forth in a horizontal open-close direction to open and close a second communication path that makes a second bobbin chamber and the inside of the furnace body communicate with each other.

First claim

The invention claimed is:

1. A high-temperature processing furnace for carrying out a high-temperature process on a reinforcement fiber in a vacuum atmosphere, the furnace comprising:
a furnace body that is able to be put under vacuum and is adjustable in its internal temperature;
a first bobbin chamber that is arranged on a first heightwise side of the furnace body, is able to be put under vacuum, and sets therein a feed bobbin around which the reinforcement fiber is wound;
a first bobbin support member that is set in the first bobbin chamber and detachably and rotatably supports the feed bobbin so that the feed bobbin is rotatable around its axial center;
a first shutter that opens and closes a first communication path to connect an inside of the first bobbin chamber and an inside of the furnace body to each other, the furnace body and the first bobbin chamber being allowed to be independently put under vacuum or opened to atmosphere;
a second bobbin chamber that is arranged on a second heightwise side of the furnace body, is able to be put under vacuum, and sets therein a take-up bobbin to take up the reinforcement fiber after the high-temperature process;
a second bobbin support member that is set in the second bobbin chamber and detachably and rotatably supports the take-up bobbin so that the take-up bobbin is rotatable around its axial center;
a second shutter that opens and closes a second communication path to connect an inside of the second bobbin chamber and the inside of the furnace body to each other, the furnace body and the second bobbin chamber being allowed to be independently put under vacuum or opened to the atmosphere;
a support member that is arranged in the second bobbin chamber and supports a loop formed at a front end of a guide cord attached to the take-up bobbin, and the loop is shrinkable with tension acting on the guide cord; and
a weight receiver that is arranged under the support member in the second bobbin chamber and receives a weight attached to a front end of the reinforcement fiber wound around the feed bobbin.

2. A reinforcement fiber joining method that employs the high-temperature processing furnace according to claim 1 , and in the high-temperature process of a reinforcement fiber carried out in a vacuum atmosphere, joins a reinforcement fiber wound around a feed bobbin to a guide cord attached to an empty take-up bobbin, wherein the method comprises:
a feed bobbin setting process of driving the first shutter to close the first communication path so that the inside of the first bobbin chamber and the inside of the furnace body are blocked from each other, opening the inside of the first bobbin chamber to the atmosphere, detaching an emptied feed bobbin from the first bobbin support member, and attaching the feed bobbin around which the reinforcement fiber is wound to the first bobbin support member, thereby setting the reinforcement-fiber-wound feed bobbin in the first bobbin chamber;
a first bobbin chamber connecting process of, after the completion of the feed bobbin setting process, vacuuming the inside of the first bobbin chamber and driving the first shutter to open the first communication path so that the inside of the first bobbin chamber and the inside of the furnace body communicate with each other;
a take-up bobbin setting process of driving the second shutter to close the second communication path so that the inside of the second bobbin chamber and the inside of the furnace body are blocked from each other, opening the inside of the second bobbin chamber to the atmosphere, detaching a take-up bobbin around which a high-temperature-processed reinforcement fiber is wound from the second bobbin support member, supporting a loop of the guide cord on the support member, and attaching the empty take-up bobbin to the second bobbin support member, thereby setting the empty take-up bobbin in the second bobbin chamber;
a second bobbin chamber connecting process of, after the completion of the take-up bobbin setting process, vacuuming the inside of the second bobbin chamber and driving the second shutter to open the second communication path so that the inside of the second bobbin chamber and the inside of the furnace body communicate with each other;
a weight passing process of, after the completion of the first bobbin chamber connecting process and second bobbin chamber connecting process, rotating the feed bobbin around its axial center, so that a weight attached to a front end of the reinforcement fiber is fed into the second bobbin chamber through the inside of the furnace body and is passed through the loop of the guide cord; and
a loop joining process of, after the completion of the weight passing process, turning the take-up bobbin around its axial center to draw the weight toward the take-up bobbin and shrink the loop of the guide cord, thereby joining the loop and the front end of the reinforcement fiber together.

3. The reinforcement fiber joining method according to claim 2 , wherein
the method further comprises a weight engaging process of, after the completion of the loop joining process, turning the take-up bobbin around its axial center and engaging the weight with a circumferential groove formed in an outer circumferential face of the take-up bobbin.

4. The reinforcement fiber joining method according to claim 2 , wherein
the reinforcement fiber is a ceramics fiber serving as a component of a ceramics-based composite material.

Assignees

• Ihi Corp

Inventors

• Nakada Yukihiro
• Watanabe Kenichiro
• Murata Hiroshige

Classifications

• C23C14/562 Primary

  for coating elongated substrates · CPC title

• F27B9/28

  for treating continuous lengths of work · CPC title

• C23C16/545

  for coating elongated substrates · CPC title

• B65H69/04

  by knotting · CPC title

• B65H51/28

  Arrangements for initiating a forwarding operation · CPC title