Elongating method and apparatus for glass base material

Patent metadata

Field	Value
Publication number	US-9688564-B2
Application number	US-201213409073-A
Country	US
Kind code	B2
Filing date	Feb 29, 2012
Priority date	Mar 2, 2011
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

A method of elongating a glass base material to obtain a glass rod having a smaller diameter, using a glass base material elongating apparatus including a feeder at least for the glass base material, a heating furnace, and an elongating mechanism of the glass base material below the heating furnace, is such that a horizontal plane position measuring unit of the glass base material is provided inside or near the heating furnace, the feeder has a glass base material horizontal plane position adjusting unit, and the elongating mechanism has three or more sets of elongating rollers capable of switching between grasping and releasing for keeping the position of the glass rod in the horizontal plane to be constant, and the glass base material is elongated with the position thereof in the horizontal plane kept as targeted by controlling the glass base material horizontal plane position adjusting unit.

First claim

What is claimed is:

1. A method comprising:
hanging a substantially cylindrical glass base material from a feeder;
heating the glass base material with a heating furnace arranged below the feeder;
producing a glass rod having a smaller diameter than the glass base material in a downward direction from the heating furnace;
as the glass rod is produced in the downward direction from the heating furnace, guiding the glass rod with three or more sets of rollers including a first set of rollers that are all at a first distance from the heating furnace in the downward direction, a second set of rollers that are all at a second distance from the heating furnace in the downward direction, and a third set of rollers that are all at a third distance from the heating furnace in the downward direction, each of the three or more sets of rollers capable of switching between a grasping state in which the set of rollers grasps the glass rod and a releasing state in which the set of rollers does not grasp the glass rod, each of the three or more sets of rollers being in the grasping state for at least a portion of said guiding, said guiding including guiding at least one fusion-bonded joint of the glass rod through each set of rollers;
detecting a horizontal plane position of the glass base material;
controlling the horizontal plane position of the glass base material to match a target position;
before the fusion-bonded joint reaches each set of rollers, switching the reached set of rollers to the releasing state;
after the fusion-bonded joint has passed each set of rollers, switching the passed set of rollers to the grasping state; and
after the fusion-bonded joint has passed the third set of rollers and the third set of rollers has switched to the grasping state, switching the second set of rollers to the releasing state, wherein
the first distance is less than the second distance and the second distance is less than the third distance, and
one set of the three or more sets of rollers does not have the ability to drive, but only guides the glass rod.

2. The method according to claim 1 , wherein, at all times during said guiding, two or more sets of the three or more sets of rollers are in the grasping state.

3. The method according to claim 1 , further comprising fusion-bonding a dummy rod to an end of the glass base material.

4. The method according to claim 3 , wherein bending of the dummy rod connected to the glass base material is no greater than twice a targeted value of bending for the glass rod.

5. A method comprising:
hanging a substantially cylindrical glass base material from a feeder;
heating the glass base material with a heating furnace arranged below the feeder;
producing a glass rod having a smaller diameter than the glass base material in a downward direction from the heating furnace;
as the glass rod is produced in the downward direction from the heating furnace, guiding the glass rod with three or more sets of rollers including a first set of rollers that are all at a first distance from the heating furnace in the downward direction, a second set of rollers that are all at a second distance from the heating furnace in the downward direction, and a third set of rollers that are all at a third distance from the heating furnace in the downward direction, each of the three or more sets of rollers capable of switching between a grasping state in which the set of rollers grasps the glass rod and a releasing state in which the set of rollers does not grasp the glass rod, each of the three or more sets of rollers being in the grasping state for at least a portion of said guiding, said guiding including guiding at least one fusion-bonded joint of the glass rod through each set of rollers;
detecting a horizontal plane position of the glass base material;
controlling the horizontal plane position of the glass base material to match a target position;
before the fusion-bonded joint reaches each set of rollers, switching the reached set of rollers to the releasing state;
after the fusion-bonded joint has passed each set of rollers, switching the passed set of rollers to the grasping state; and
after the fusion-bonded joint has passed the third set of rollers and the third set of rollers has switched to the grasping state, switching the second set of rollers to the releasing state, wherein
the first distance is less than the second distance and the second distance is less than the third distance, and
one of the three or more sets of rollers does not have the ability to drive the glass rod.

6. A method comprising:
hanging a substantially cylindrical glass base material from a feeder;
heating the glass base material with a heating furnace arranged below the feeder;
producing a glass rod having a smaller diameter than the glass base material in a downward direction from the heating furnace;
as the glass rod is produced in the downward direction from the heating furnace, guiding the glass rod with three or more sets of rollers including a first set of rollers that are all at a first distance from the heating furnace in the downward direction, a second set of rollers that are all at a second distance from the heating furnace in the downward direction, and a third set of rollers that are all at a third distance from the heating furnace in the downward direction, each of the three or more sets of rollers capable of switching between a grasping state in which the set of rollers grasps the glass rod and a releasing state in which the set of rollers does not grasp the glass rod, each of the three or more sets of rollers being in the grasping state for at least a portion of said guiding, said guiding including guiding at least one fusion-bonded joint of the glass rod through each set of rollers;
detecting a horizontal plane position of the glass base material;
controlling the horizontal plane position of the glass base material to match a target position;
before the fusion-bonded joint reaches each set of rollers, switching the reached set of rollers to the releasing state;
after the fusion-bonded joint has passed each set of rollers, switching the passed set of rollers to the grasping state; and
after the fusion-bonded joint has passed the third set of rollers and the third set of rollers has switched to the grasping state, switching the second set of rollers to the releasing state, wherein
the first distance is less than the second distance and the second distance is less than the third distance, and
no driving mechanism is provided for one of the three or more sets of rollers.

Assignees

• Otosaka Tetsuya
• Shinetsu Chemical Co

Inventors

• Otosaka Tetsuya

Classifications

• C03B37/01242 Primary

  Controlling or regulating the down-draw process · CPC title

• C03B37/0126

  Means for supporting, rotating, translating the rod, tube or preform · CPC title

• C03B23/207

  Uniting glass rods, glass tubes, or hollow glassware (C03B23/24 takes precedence) · CPC title

• C03B23/047

  by drawing ({C03B23/091} , C03B37/025 takes precedence) · CPC title