Foaming device

Patent metadata

Field	Value
Publication number	US-9687795-B2
Application number	US-201314406423-A
Country	US
Kind code	B2
Filing date	May 29, 2013
Priority date	Jun 6, 2012
Publication date	Jun 27, 2017
Grant date	Jun 27, 2017

Abstract

The invention relates to a foaming device ( 1 ) which has a foaming unit ( 2 ) with a foaming chamber ( 17 ), said foaming chamber comprising mechanical foaming means ( 15, 19 ) which are contained inside the chamber and by means of which at least three components that are fed to the foaming chamber ( 17 ) can be mixed. At least one adhesive, a gaseous foaming medium, and a free flowing diluent are used as the components in order to produce an adhesive foam. Adjusting means ( 25 ) are provided in order to adjust the ratio of the individual components to one another in order to influence the properties of the adhesive foam.

First claim

The invention claimed is:

1. A foaming apparatus ( 1 ) comprising a foaming unit ( 2 ) having a foaming chamber ( 17 ) having mechanical foaming means ( 15 , 19 ) contained therein, with which means at least three components delivered to the foaming chambers ( 17 ) are mixable, wherein at least an adhesive, a gaseous foaming medium, and a flowable diluent are utilized as components in order to output an adhesive foam, wherein adjusting means ( 25 ) are provided for adjusting the ratio of the individual components with respect to one another in order to influence the properties of the adhesive foam.

2. The foaming apparatus ( 1 ) according to claim 1 , characterized in that the foaming chamber ( 17 ) comprises one or more loading openings ( 6 ); and a first delivery unit ( 28 ) for the adhesive and a second delivery unit ( 31 ) for the gaseous foaming medium and a third delivery unit ( 34 ) for the flowable diluent are provided, wherein each of the delivery units ( 28 , 31 , 34 ) delivers the respective component to the foaming chamber ( 17 ) via the at least one loading opening ( 6 ).

3. The foaming apparatus ( 1 ) according to claim 2 , characterized in that all components of all delivery units ( 28 , 31 , 34 ) are delivered to the foaming chamber ( 17 ) via the same loading opening ( 6 ).

4. The foaming apparatus ( 1 ) according to claim 3 , characterized in that a delivery conduit ( 26 ) terminates in the loading opening ( 6 ), wherein each delivery unit ( 28 , 31 , 34 ) is connected to the delivery conduit ( 26 ) and terminates via the delivery conduit ( 26 ) in the foaming chamber ( 17 ).

5. The foaming apparatus ( 1 ) according to claim 4 , characterized in that the second and/or the third delivery unit ( 31 , 34 ) is connected via a check valve ( 23 ) to the delivery conduit ( 26 ).

6. The foaming apparatus ( 1 ) according to claim 4 , characterized in that the delivery conduit ( 26 ) comprises a check valve ( 23 ) between two adjacent terminating openings of two delivery units ( 28 , 31 , 34 ).

7. The foaming apparatus ( 1 ) according to claim 1 , characterized in that a measuring apparatus ( 24 ) for sensing the volume of the delivered adhesive is provided; and an adjusting means ( 25 ) is provided in order to adjust the volume of the diluent to be delivered, wherein a control unit ( 37 ) regulates via the adjusting means ( 25 ), by means of the delivered volume of adhesive which is sensed, the volume of diluent to be delivered.

8. The foaming apparatus ( 1 ) according to claim 7 , characterized in that a measuring apparatus ( 24 ) for sensing the volumes of the delivered adhesive and of the delivered diluent is provided; and an adjusting means ( 25 ) is provided in order to adjust the volume of the gaseous foaming medium to be delivered, wherein a control unit ( 37 ) regulates via the adjusting means ( 25 ), by means of the delivered volumes of adhesive and of diluent which are sensed, the volume of the gaseous foaming medium to be delivered.

9. The foaming apparatus ( 1 ) according to claim 8 , characterized in that the adjusting means ( 25 ) comprises a controllable valve ( 25 ) as well as a measuring apparatus ( 24 ) for sensing the delivered volume of diluent and/or of gaseous foaming medium.

10. The foaming apparatus ( 1 ) according to claim 9 , characterized in that the gaseous foaming medium is a gas mixture that contains at least in part air, nitrogen, oxygen, carbon dioxide, or carbon or the mixture of one or more of said gases.

11. The foaming apparatus ( 1 ) according to claim 10 , characterized in that the gaseous foaming medium is a gas mixture that contains at least 5 vol % oxygen based on the total volume of the gas mixture.

12. The foaming apparatus ( 1 ) according to claim 11 , characterized in that the gaseous foaming medium is adjusted, before delivery, to a temperature in the range from 5° C. to 45° C.

13. The foaming apparatus ( 1 ) according to claim 12 , characterized in that the diluent is adjusted, before delivery, to a temperature in the range from 10° C. to 45° C.

14. The foaming apparatus ( 1 ) according to claim 1 , characterized in that a buffer reservoir ( 3 ) is provided as a foam storage container, wherein the gaseous foaming medium and/or the diluent are delivered to the foaming chamber ( 17 ) under a pressure that is higher than the pressure existing in the buffer reservoir ( 3 ).

15. The foaming apparatus ( 1 ) according to claim 14 , characterized in that the foaming medium and/or the diluent are delivered to the foaming chamber ( 17 ) at a pressure more than 0.5 bar above the pressure existing in the buffer reservoir ( 3 ).

16. An apparatus for foaming adhesive ( 1 ) a foaming unit ( 2 ) having a mixing and foaming chamber ( 17 ), said chamber comprising a mechanical foaming means ( 15 , 19 ) therein, and at least three component delivery units to supply the components to the foaming chambers ( 17 ),
wherein the first component is an adhesive, second component is a gaseous foaming medium, and a third component is a diluent; and
wherein each of the delivery units comprise an independent controller ( 25 ) to adjust the ratio of each of the components supplied to the chamber.

17. An apparatus for making foamed adhesive, comprising:
a foaming unit having a mixing and foaming chamber, said chamber comprising a mechanical foaming means therein;
a first component delivery unit to supply unfoamed adhesive to the foaming chamber, the first component delivery unit comprising a first controller;
a second component delivery unit to supply gaseous foaming medium to the foaming chamber, the second component delivery unit comprising a second controller;
a third component delivery unit to supply diluent to the foaming chamber, the third component delivery unit comprising a third controller;
wherein each controller can be individually adjusted to control a ratio of unfoamed adhesive and gaseous foaming medium and diluent supplied to the foaming chamber, said foamed adhesive having properties influenced by the ratio of unfoamed adhesive and gaseous foaming medium and diluent.

Assignees

• Henkel Ag & Co Kgaa

Inventors

• Erban Jens

Classifications

• B29B7/7428

  Methodical aspects · CPC title

• B29B7/7414

  with rotatable stirrer, e.g. using an intermeshing rotor-stator system (B29B7/7423 takes precedence) · CPC title

• G05D11/02

  Controlling ratio of two or more flows of fluid or fluent material · CPC title

• C09J5/08

  using foamed adhesives · CPC title

• G05D11/132

  by controlling the flow of the individual components (G05D11/133 takes precedence) · CPC title