Coated granules for construction applications

Patent metadata

Field	Value
Publication number	US-9682888-B2
Application number	US-201113269692-A
Country	US
Kind code	B2
Filing date	Oct 10, 2011
Priority date	Oct 10, 2011
Publication date	Jun 20, 2017
Grant date	Jun 20, 2017

Abstract

Provided are construction material granules. In one embodiment, the granules include a core enclosed by a layer comprising a conductive material and a layer comprising a dielectric material. Also provided are related methods of constructing such materials.

First claim

What is claimed:

1. A coated construction granule, comprising:
a core;
a dielectric layer;
a ceramic layer;
a single layer disposed between the dielectric layer and the ceramic layer, the single layer being a conductive layer consisting essentially of a metal; and
wherein the coated construction granule reflects greater than about 20% of incident solar radiation,
wherein the coated construction granule has an emissivity of at least about 75%.

2. The coated construction granule of claim 1 , wherein at least a portion of the dielectric layer contacts the core.

3. The coated construction granule of claim 1 , wherein the metal includes an elemental metal or metal alloy comprising Ag, Cu, Au, Ni, Al, Ir, Pt, Rh, or Cr.

4. The coated construction granule of claim 1 , further comprising a conductive oxide layer wherein the conductive oxide comprises indium-doped tin oxide, antimony-doped tin oxide, fluorine-doped tin oxide, niobium-doped titanium oxide, boron-doped zinc oxide, aluminum-doped zinc oxide, antimony-doped zinc oxide, gallium-doped zinc oxide, or any combination thereof.

5. The coated construction granule of claim 1 , wherein the conductive metallic layer has a thickness in the range of from about 10 nm to about 2 μm.

6. The coated construction granule of claim 1 , wherein the ceramic layer is farther from the core than the dielectric layer and the ceramic layer has a thickness of at least about 10 μm.

7. The coated construction granule of 12 , wherein the ceramic layer comprises a silica.

8. The coated construction granule of claim 7 , wherein the metal comprises a silver.

9. The coated construction granule of claim 1 , wherein the dielectric comprises an oxide, nitride, oxinitride, carbide, oxicarbide or boride of one or more of the elements Hf, V, Nb, Cr, Mo, W, Mn, Fe, Zn, Sn, Ta, As, Sb, In, Si, Ti, Ze, Al, or any combination thereof.

10. The coated construction granule of claim 1 , wherein the dielectric layer comprises a polymer.

11. The coated construction granule of claim 10 , wherein the polymer is essentially transparent to electromagnetic radiation having a wavelength of from about 500 nm to about 2500 nm.

12. The coated construction granule of claim 1 , wherein the dielectric layer and the ceramic layer comprise the same material.

13. The coated construction granule of claim 1 , wherein the core comprises titanium dioxide, carbon, chromium iron oxide, chrome, chromium oxide, chrome titanate, iron oxide, iron, cobalt aluminate, cobalt chromite, cobalt titanate, cadmium, nickel titanate, strontium chromate, mica, or any combination thereof.

14. The coated construction granule of claim 1 , wherein the core comprises a pigment.

15. The coated construction granule of claim 1 , further comprising an outermost layer comprising silicone, a polymer, or any combination thereof.

16. The coated construction granule of claim 1 , wherein the dielectric layer comprises a ceramic.

17. The coated construction granule of claim 1 , wherein the conductive metallic layer consists essentially of a copper metal coating, a silver metal coating, or both.

18. The coated construction granule of claim 1 , wherein any pigment or paint is included only in a material making up the core or on a surface of the core.

19. The coated construction granule of claim 1 , wherein the conductive metallic layer is a single layer in direct contact with the dielectric layer and the ceramic layer, and the dielectric layer is in direct contact with the core or a pigment or paint on a surface of the core.

20. The coated construction granule of claim 1 , wherein the coated construction granule has an emissivity of at least about 80%.

21. The coated construction granule of claim 1 , wherein the coated construction granule consists of the core, an optional pigment layer overlying the core, the dielectric layer overlying the core or the pigment layer, the conductive layer overlying the dielectric layer, and the ceramic layer overlying the conductive layer.

22. A coated construction granule, comprising:
a core comprising an uncoated particulate material;
a conductive layer consisting essentially of a metal, the conductive layer directly contacting the core;
at least one dielectric layer overlying the conductive layer; and
a protective coating overlying the dielectric layer,
wherein at least one dielectric layer is in direct contact with the conductive layer, and
wherein the coated construction granule reflects greater than about 20% of incident solar radiation,
wherein the granule has an emissivity of at least about 75%.

23. The coated construction granule of claim 22 , wherein the dielectric layer comprises a silica and has a thickness of at least 10 μm.

24. The coated construction granule of claim 23 , wherein the conductive layer comprises a silver.

Assignees

• Faure Regine
• Certain Teed Corp

Inventors

• Faure Regine

Classifications

• C01P2004/03

  obtained by SEM · CPC title

• C09C3/063

  Coating · CPC title

• C01P2006/40

  Electric properties · CPC title

• C04B2111/00586

  Roofing materials · CPC title

• C09C1/34

  Compounds of chromium {(C09C1/0009, C09C1/0015, C09C1/0078, C09C1/08, C09C1/20 take precedence)} · CPC title