Multiphase electrical machine and method of use

Patent metadata

Field	Value
Publication number	US-9680344-B2
Application number	US-201514940498-A
Country	US
Kind code	B2
Filing date	Nov 13, 2015
Priority date	Nov 13, 2015
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

An electrical machine is provided. The electrical machine includes a stator, a rotor, and a plurality of switches. The stator includes main windings and auxiliary windings. The rotor is couplable to a prime mover configured to turn the rotor relative to the stator to generate at least six phases of alternating current (AC) power at the main windings. The plurality of switches is respectively coupled between the auxiliary windings and groups of the main windings. The plurality of switches is configured to convert the at least six phases to three phases when the plurality of switches is closed.

First claim

What is claimed is:

1. An electrical machine, comprising:
a stator comprising auxiliary windings and main windings, said main windings grouped into groups of said main windings;
a rotor couplable to a prime mover configured to turn said rotor relative to said stator to generate at least six phases of alternating current (AC) power at said main windings; and
a plurality of switches respectively coupled between said auxiliary windings and the groups of said main windings, said plurality of switches configured to convert the at least six phases to three phases when said plurality of switches is closed.

2. The electrical machine in accordance with claim 1 , wherein said plurality of switches is open when the prime mover turns said rotor to generate the at least six phases of AC power, and wherein said plurality of switches is closed when three-phase AC power is applied to said stator to turn said rotor for motoring.

3. The electrical machine in accordance with claim 2 , wherein said auxiliary windings are de-energized when said plurality of switches is open.

4. The electrical machine in accordance with claim 1 , wherein said main windings comprise a plurality of sets of three-phase windings, each phase having a phase shift from another.

5. The electrical machine in accordance with claim 4 , wherein said auxiliary windings have respective phases and amplitudes such that the groups of said main windings, when respectively summed with said auxiliary windings, sum to the three phases and corresponding common voltages.

6. The electrical machine in accordance with claim 5 , wherein the respective phases and amplitudes of said auxiliary windings are functions of respective coil lengths, coil turns, and coil pitches of said auxiliary windings.

7. The electrical machine in accordance with claim 1 further comprising:
a plurality of additional windings on said stator, said plurality of additional windings, in combination with said main windings, configured to generate nine phases of AC power when the prime mover turns said rotor; and
wherein said plurality of switches is further respectively coupled between said plurality of additional windings and the groups of said main windings, said plurality of switches further configured convert the nine phases to the three phases.

8. The electrical machine in accordance with claim 1 , wherein said rotor, when turned, is configured to generate nine total phases of AC power at said main windings.

9. A method of using an electrical machine, said method comprising:
generating at least six phases of alternating current (AC) power at main windings of a stator of the electrical machine;
coupling auxiliary windings of the stator to groups of the main windings to convert the at least six phases to three phases; and
motoring under auxiliary AC power applied to the three phases of the electrical machine.

10. The method in accordance with claim 9 further comprising:
rectifying the six phase AC power generated at the main windings of the stator; and
filtering rectified power signals to produce a direct current (DC) power output.

11. The method in accordance with claim 9 , wherein generating the at least six phases of AC power comprises:
turning a rotor relative to the stator; and
producing phase shifted AC voltages at output terminals for the main windings.

12. The method in accordance with claim 9 , wherein coupling auxiliary windings to groups of the main windings comprises closing respective switches coupled between each of the main windings and a corresponding auxiliary winding.

13. The method in accordance with claim 9 further comprising de-energizing the auxiliary windings while generating the at least six phases of AC power.

14. The method in accordance with claim 9 , wherein each of the auxiliary windings has a phase and amplitude such that, when summed with a corresponding phase and amplitude of a corresponding main winding, sums to a voltage and phase for one of the three phases.

15. An electrical system, comprising:
an electrical machine comprising main windings and auxiliary windings, said electrical machine operable to generate a multiphase alternating current (AC) power, and motor under three-phase AC power;
a controller configured to couple said auxiliary windings to said main windings when motoring under the three-phase AC power, and decouple said auxiliary windings when generating the multiphase AC power;
a plurality of switches controllable by said controller and respectively coupled between said auxiliary windings and groups of said main windings, said plurality of switches configured to convert the multiphase AC power to three phases when said plurality of switches is closed;
a rectifier configured to rectify the multiphase AC power to a direct current (DC) power; and
an interphase transformer configured to combine outputs of the rectifier to convert the DC power to a DC output voltage.

16. The electrical system in accordance with claim 15 , wherein said electrical machine further comprises:
a stator comprising said main windings and said auxiliary windings; and
a rotor couplable to a prime mover configured to turn said rotor relative to said stator to generate the multiphase AC power at said main windings.

17. The electrical system in accordance with claim 15 , wherein said rectifier comprises a plurality of multi-pulse rectifiers coupled to respective output terminals for said main windings.

18. The electrical system in accordance with claim 15 further comprising a filter configured to combine DC outputs of the rectifier to generate the DC output voltage.

19. The electrical system in accordance with claim 15 , wherein said main windings comprise two sets of three-phase windings, said main windings configured to generate six-phase AC power.

20. The electrical system in accordance with claim 19 , wherein said auxiliary windings comprise six auxiliary windings couplable to said two sets of three-phase windings.

21. The electrical system in accordance with claim 15 further comprising:
an auxiliary power source configured to provide auxiliary DC power; and
a DC bus coupled to said controller and further couplable to said electrical machine and said auxiliary power source through respective switches, said DC bus configured to provide power to said electrical machine from said auxiliary power source when motoring;
wherein said controller is further couplable to an AC load through a switch, said controller further configured to provide AC power to said AC load from said DC bus.

Assignees

• Gen Electric

Inventors

• Atalla Ashraf Said
• Shah Manoj Ramprasad
• Prabhakaran Satish
• Alexander James Pellegrino

Classifications

• H02K11/25

  Devices for sensing temperature, or actuated thereby · CPC title

• H02K19/10

  for multi-phase current · CPC title

• H02K19/34

  Generators with two or more outputs · CPC title

• H02K11/0094

  Structural association with other electrical or electronic devices · CPC title

• H02P25/18 Primary

  with arrangements for switching the windings, e.g. with mechanical switches or relays · CPC title