Methods, apparatus and articles of manufacture to regulate relay coil switching

Patent metadata

Field	Value
Publication number	US-9679728-B2
Application number	US-201414452780-A
Country	US
Kind code	B2
Filing date	Aug 6, 2014
Priority date	Aug 6, 2014
Publication date	Jun 13, 2017
Grant date	Jun 13, 2017

Abstract

Methods, apparatus, and articles of manufacture to regulate relay coil switching are disclosed. A disclosed example method of regulating switching times of a relay having a pair of contacts to selectively and electrically couple an analog alternating current (AC) power source and a load includes forming a digital pulse train representative of an AC signal at the load, determining a first value corresponding to a representative pulse width of the digital pulse train, providing a first relay switching signal to the relay at a first time relative to a zero crossing of the AC signal, selecting a second time for providing a second relay switching signal to the relay based the first value and a second value representative of the width of a first pulse of the digital pulse train associated with the first relay switching signal at the first time, and providing the second relay switching signal to the relay at the second time.

First claim

What is claimed is:

1. A method for regulating switching times of a relay having a pair of contacts to selectively and electrically couple an analog alternating current (AC) power source and a load, the method comprising:
forming a digital pulse train representative of an AC signal at the load;
determining a first value corresponding to a representative pulse width of the digital pulse train;
providing a first relay switching signal to the relay at a first time relative to a zero crossing of the AC signal;
selecting a second time for providing a second relay switching signal to the relay based on the first value and a second value representative of the width of a first pulse of the digital pulse train associated with the first relay switching signal at the first time; and
providing the second relay switching signal to the relay at the second time.

2. A method as defined in claim 1 , wherein selecting the second time is based on a comparison on the first and second values.

3. A method as defined in claim 1 , wherein the first value comprises an average pulse width.

4. A method as defined in claim 1 , wherein the first value comprises a running average pulse width.

5. A method as defined in claim 1 , wherein the second time is selected according to a predetermined increment.

6. A method as defined in claim 1 , wherein providing the second relay switching signal to the relay at the second time is to effect a switching of the relay at a desired third time relative to the zero crossing.

7. A method as defined in claim 1 , wherein determining the first value representative of the average pulse width of the digital pulse train comprises:
computing two or more counts of samples between rising and falling edges of respective ones of two or more pulses of the digital pulse train; and
computing the first value as an average of the two or more sample counts.

8. A method as defined in claim 1 , wherein the second time is selected based on an estimated switching time of the relay to effect the width of a second pulse of the digital pulse train to be approximately half the value, and further comprising:
determining a third value representative of the width of the second pulse; and
selecting a third switching time for providing a third relay switching signal to the relay based on a comparison of the first and third values.

9. A method as defined in claim 1 , wherein the first relay switching signal is to electrically connect the power supply and the load.

10. An apparatus comprising:
a relay controllable to selectively and electrically couple an alternating current (AC) power source and a load;
a sensing circuit to form a digital pulse train representative of an AC signal at the load; and
a computing unit configured to regulate switching times of the relay by:
determining a first value representative of an average pulse width of the digital pulse train;
providing a first relay switching signal to the relay at a first time relative to a zero crossing of the AC signal;
determining a second value representative of the width of a first pulse of the digital pulse train associated with the first relay switching signal at the first time;
selecting a second time for providing a second relay switching signal to the relay based on a comparison of the first and second values; and
providing the second relay switching signal to the relay at the second time.

11. An apparatus as defined in claim 10 , wherein the computing unit comprises:
a processor; and
a tangible article of manufacture storing machine-readable instructions that, when executed, cause the processor to determine the value, provide the first relay switching signal, and select the second time; and
the sensing circuit comprises a comparator.

12. An apparatus as defined in claim 10 , wherein the computing unit determines the first value as a running average pulse width.

13. An apparatus as defined in claim 10 , wherein the computing unit selects the second time according to a predetermined increment.

14. An apparatus as defined in claim 10 , wherein the computing unit provides the first relay switching signal to the relay at the first time to effect a switching of the relay at a desired third time relative to the zero crossing.

15. An apparatus as defined in claim 10 , wherein the computing unit determines the first value representative of the average pulse width of the digital pulse train by at least:
computing two or more counts of samples between rising and fallings edges of respective ones of two or more pulses of the digital pulse train; and
computing the first value as an average of the two or more sample counts.

16. An apparatus as defined in claim 10 , wherein the computing unit:
selects the second time based on an estimated switching time of the relay to effect the width of a second pulse of the digital pulse train to be approximately half the value;
determines a third value representative of the width of the second pulse; and
selects a third switching time for providing a third relay switching signal to the relay based on a comparison of the first and third values.

17. An apparatus as defined in claim 10 , wherein the computing unit sends the first relay switching signal to the relay to electrically disconnect the power supply and the load.

18. A non-transitory tangible article of manufacturing storing machine-readable instructions that, when executed, cause a machine to at least:
receive from a circuit a digital pulse train representative of an alternating current (AC) signal at a load selectively and electrically coupled to an AC power source via a relay;
determine a first value representative of an average pulse width of the digital pulse train;
provide a first relay switching signal to the relay at a first time relative to a zero crossing of the AC signal;
select a second time for providing a second relay switching signal to the relay based on a comparison of the first value and a second value representative of the width of a first pulse of the digital pulse train associated with the first relay switching signal at the first time; and
provide the second relay switching signal to the relay at the second time.

Assignees

• Whirlpool Co

Inventors

• Oosterwal Erik Peter
• Richmond Peter J

Classifications

• H01H50/86 Primary

  Means for introducing a predetermined time delay between the initiation of the switching operation and the opening or closing of the contacts (circuit arrangements for introducing delay H01H47/18; short-circuited conducting sleeves, bands, or discs H01H50/46) · CPC title

• H01H2231/012

  Household appliance · CPC title

• H01H7/16

  Devices for ensuring operation of the switch at a predetermined point in the AC cycle (circuit arrangements H01H9/56) · CPC title

• H01H9/56 Primary

  for ensuring operation of the switch at a predetermined point in the AC cycle · CPC title

• H01H47/223

  adapted to be supplied by AC · CPC title