Oven for manufacturing a mineral wool product

Patent metadata

Field	Value
Publication number	US-9664443-B2
Application number	US-201214367567-A
Country	US
Kind code	B2
Filing date	Dec 19, 2012
Priority date	Dec 20, 2011
Publication date	May 30, 2017
Grant date	May 30, 2017

Abstract

An oven for baking a thermally curable binder in a mat of mineral fibers, including plural compartments through which the mat of fibers passes successively, the mat being compressed and transported through the compartments by gas-permeable upper conveyors and lower conveyors, each compartment having a length along a direction of movement of the mat and including a mechanism introducing a hot air flow, located either below or above the fiber mat, and a mechanism extracting the air after having passed through the mat, respectively arranged either above or below the opposite face of the mat, so that the binder is progressively brought to a temperature higher than its curing temperature. In one compartment the mechanism introducing hot air includes air inlets that open partly on openings formed on a first lateral side of the compartment and partly on openings formed on the opposite lateral side of the compartment.

First claim

The invention claimed is:

1. An oven for baking a thermally curing binder present in a mat of mineral fibers, comprising:
a plurality of compartments through which the mat of fibers passes successively, the mat being compressed and configured to be transported through the compartments by gas-permeable upper conveyors and gas-permeable lower conveyors, each compartment including a top wall, a bottom wall, a first lateral side wall and a second lateral side wall that is opposite the first lateral side wall, each compartment having a length L along a direction of movement of the mat;
means for introducing a hot air flow, which means is located either below or above the fiber mat; and
means for extracting the air after the air has passed through the mat, the means for extracting arranged either above or below the fiber mat and opposite the means for introducing so that the fiber mat is positioned between the means for extracting and the means for introducing, and so that the binder is progressively brought to a temperature higher than its curing temperature;
wherein at least one of the compartments includes the means for introducing a hot air flow, the means for introducing a hot air flow including an air inlet opening formed on the first lateral side wall of the at least one compartment and an air inlet opening formed on the second lateral side wall of the at least one compartment.

2. The oven as claimed in claim 1 , wherein the at least one compartment includes the means for extracting the air after the air has passed through the mat, the means for extracting comprising an air outlet opening formed on the first lateral side wall and an air outlet opening formed on the second lateral side wall of the at least one compartment.

3. The oven as claimed in claim 2 , wherein the air inlet opening and the air outlet opening on the first lateral side wall and the air inlet opening and the air outlet opening on the second lateral side wall are positioned such that none of the openings face each other across a width of the at least one compartment along the direction given by the length L of the at least one compartment.

4. The oven as claimed in claim 1 , wherein:
the means for introducing a hot air flow includes a plurality of air inlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air inlet openings formed on the second lateral side wall of the at least one compartment, and
along the direction given by the length L of the at least one compartment, the openings formed for the air inlets on the first lateral side wall are arranged substantially facing the openings formed for the air inlets on the second lateral side wall.

5. The oven as claimed in claim 1 , wherein the air inlet opening formed on the first lateral side wall and the air inlet opening formed on the second lateral side wall are offset so as to not face each other across a width of the at least one compartment along the direction given by the length L of the at least one compartment.

6. The oven as claimed in claim 5 , wherein:
the means for introducing a hot air flow includes a plurality of air inlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air inlet openings formed on the second lateral side wall of the at least one compartment, and
along the direction given by the length L of the at least one compartment, the openings on the first lateral side wall and the openings on the second lateral side wall have an overlap region of between 5 and 30% of the length L.

7. The oven as claimed in claim 1 , wherein:
the means for introducing a hot air flow includes a plurality of air inlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air inlet openings formed on the second lateral side wall of the at least one compartment, and
along the direction given by the length L of the at least one compartment, the openings formed for the air inlets on the first lateral side wall and second lateral side wall are offset and are arranged:
on the first lateral side wall: from a first end of the length of the at least one compartment toward the opposite end of the compartment, over a portion having a length of less than 80% of the length of the at least one compartment,
on the second lateral side wall: from the opposite end of the length of the at least one compartment toward the first end, over a portion having a length of less than 80% of the length of the at least one compartment.

8. The oven as claimed in claim 7 , wherein:
along the direction given by the length L of the at least one compartment, the openings formed on the first lateral side wall extend from a first end to the center of the at least one compartment, and wherein the openings formed on the second lateral side wall extend from the opposite end to the center of the at least one compartment.

9. The oven as claimed in claim 1 , wherein:
the means for introducing a hot air flow includes a plurality of air inlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air inlet openings formed on the second lateral side wall of the at least one compartment, and
along the direction given by the length L of the at least one compartment, the means for extracting air after the air has passed through the mat of fibers is arranged above all of the air inlet openings.

10. The oven as claimed in claim 1 , wherein:
the means for introducing a hot air flow includes a plurality of air inlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air inlet openings formed on the second lateral side wall of the at least one compartment,
the means for extracting the air after the air has passed through the mat includes a plurality of air outlet openings formed on the first lateral side wall of the at least one compartment and a plurality of air outlet openings formed on the second lateral side wall of the at least one compartment, and
along the direction given by the length L of the at least one compartment, the air outlet openings formed on the first lateral side wall are offset from the air inlet openings on both the first and second lateral side walls and the air outlet openings on the second lateral side wall are offset from the air inlet openings on both the first and second lateral side walls.

Assignees

• Saint Gobain Isover

Inventors

• Celle Pierre
• Baudouin Bernard

Classifications

• B29C35/06 Primary

  for articles of indefinite length · CPC title

• D04H3/004

  Glass yarns or filaments · CPC title

• B29C35/045

  using gas or flames · CPC title

• B29C67/249

  for making articles of indefinite length · CPC title

• F27B2009/3016

  with arrangements to circulate gases through the charge · CPC title