Boron-nitride powder and resin composition containing same

Patent metadata

Field	Value
Publication number	US-9656868-B2
Application number	US-201414773264-A
Country	US
Kind code	B2
Filing date	Mar 7, 2014
Priority date	Mar 7, 2013
Publication date	May 23, 2017
Grant date	May 23, 2017

Abstract

Provided is a boron-nitride powder that is suitable for use in a resin composition for transmitting heat from a heat-producing electronic component such as a power device to a heat-dissipating member. The boron-nitride powder reduces thermal-conductivity anisotropy and thermal contact resistance, resulting in high thermal conductivity, and contains boron-nitride particles each consisting of hexagonal boron-nitride primary particles joined together. The boron-nitride powder, which is an aggregate of said boron-nitride particles, exhibits a mean sphericity of at least 0.70, a mean particle diameter of 20-100 μm, a porosity of 50-80%, a mean pore diameter of 0.10-2.0 μm, a maximum pore diameter of at most 10 μm, and a calcium content of 500-5,000 ppm. Under X-ray powder diffraction, the graphitization index of the boron-nitride powder is preferably between 1.6 and 4.0, inclusive, and the peak intensity ratio (I(002)/I(100)) between the (002) plane and the (100) plane is preferably at most 9.0.

First claim

The invention claimed is:

1. A boron-nitride powder, containing boron-nitride particles each composed of hexagonal boron-nitride primary particles joined together, which is an aggregate of the boron-nitride particles, wherein
the boron-nitride powder has a mean sphericity of 0.70 or more, a mean particle diameter of 20 to 100 μm, a porosity of 50 to 80%, a mean pore diameter of 0.10 to 2.0 μm, a maximum pore diameter of 10 μm or less, and a calcium content of 500 to 5,000 ppm.

2. The boron-nitride powder according to claim 1 , wherein
a graphitization index measured by powder X-ray diffraction method is 1.6 to 4.0, and a peak intensity ratio I(002)/I(100) of (002) plane to (100) plane is 9.0 or less.

3. The boron-nitride powder according to claim 1 , wherein
amorphous boron-nitride having a mean particle diameter of 2 to 6 μm and the hexagonal boron-nitride having a mean particle diameter of 8 to 16 μm are used as raw materials, and
a mixing ratio thereof, that is, the ratio of the amorphous boron-nitride to the hexagonal boron-nitride is 60:40 to 90:10 on a mass basis.

4. A resin composition characterized by containing a resin and the boron-nitride powder according to claim 1 .

5. The resin composition according to claim 4 , wherein
an elastic modulus of the boron-nitride particles is 5 to 35 MPa, and the boron-nitride particles are in surface contact with each other.

6. A resin composition containing a resin and the boron-nitride powder according to claim 2 .

7. A resin composition containing a resin and the boron-nitride powder according to claim 3 .

8. The resin composition according to claim 6 , wherein
an elastic modulus of the boron-nitride particles is 5 to 35 MPa, and the boron-nitride particles are in surface contact with each other.

9. The resin composition according to claim 7 , wherein an elastic modulus of the boron-nitride particles is 5 to 35 MPa, and the boron-nitride particles are in surface contact with each other.

Assignees

• Denki Kagaku Kogyo Kk
• Denka Company Ltd

Inventors

• Nishi Taiki
• Ikarashi Koki
• Mitsunaga Toshikatsu

Classifications

• C01P2004/03

  obtained by SEM · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• C08L101/00

  Compositions of unspecified macromolecular compounds · CPC title

• C08K2003/385

  Binary compounds of nitrogen with boron · CPC title

• C01P2006/32

  Thermal properties · CPC title