Radiation source

Patent metadata

Field	Value
Publication number	US-9655222-B2
Application number	US-201213599494-A
Country	US
Kind code	B2
Filing date	Aug 30, 2012
Priority date	Sep 23, 2011
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

According to a first aspect of the present invention, there is provided a radiation source comprising: a reservoir configured to retain a volume of fuel; a nozzle, in fluid connection with the reservoir, and configured to direct a stream of fuel along a trajectory towards a plasma formation location; a laser configured to direct laser radiation at the stream at the plasma formation location to generate, in use, a radiation generating plasma; and a contamination filter assembly located in a fuel flow path of the radiation source, upstream of a nozzle outlet, a filter medium of that contamination filter assembly being held in place within the contamination filter assembly by a clamping force provided by one or more objects that at least partially surround the filter medium.

First claim

What is claimed is:

1. A radiation source comprising:
a reservoir configured to retain a volume of a fuel;
a nozzle, in fluid connection with the reservoir, configured to direct a stream of the fuel along a trajectory towards a plasma formation location; and
a contamination filter assembly, located in a fuel flow path between the reservoir and the nozzle, configured to:
be expanded to a first volume at a first temperature, and
be reduced to a second volume at a second temperature, the first and second volumes being different from each other, and the first and second temperatures being different from each other,

wherein the contamination filter assembly comprises a filter medium configured to:
be held in place within the contamination filter assembly by a force provided by an inlet or an outlet of the contamination filter assembly that at least partially surrounds the filter medium in response to the contamination filter assembly being reduced to the second volume; and
be removed from the contamination filter assembly in response to the contamination filter assembly being expanded to the first volume.

2. The radiation source of claim 1 , wherein the filter medium comprises a ceramic material having zirconia, alumina, silicon carbide, or silicon-nitride.

3. The method of claim 1 , wherein the first temperature is greater than an operating temperature of the filter medium such that the force is maintained during operation of the filter medium.

4. The radiation source of claim 1 , wherein the fuel is a molten metal.

5. The radiation source of claim 1 , wherein the Filter medium at least partially extends in a direction substantially parallel to a direction of the fuel flow path.

6. The radiation source of claim 1 , wherein a ceramic slurry or polyimide seal is located in-between the filter medium and the one or more objects.

7. The radiation source of claim 1 , wherein the filter medium has an average pore size of less than or equal to about 20 μm, less than or equal to about 5 μm, or less than or equal to about 1 μm.

8. The radiation source of claim 1 , further comprising a laser radiation assembly configured to direct laser radiation at the stream of the fuel at the plasma formation location to generate a radiation generating plasma.

9. A fluid stream generator comprising:
a reservoir configured to retain a volume of a fluid;
a nozzle, in fluid connection with the reservoir, configured to direct a stream of the fluid along a trajectory; and
a contamination filter assembly, located in a fluid flow path between the reservoir and the nozzle, configured to:
be expanded to a first volume at a first temperature, and
be reduced to a second volume at a second temperature, the first and second volumes being different from each other, and the first and second temperatures being different from each other,

wherein the contamination filter assembly comprises a filter medium configured to:
be held in place within the contamination filter assembly by a force provided by an inlet or an outlet of the contamination filter assembly that at least partially surrounds the filter medium in response to the contamination filter assembly being reduced to the second volume; and
be removed from the contamination filter assembly in response to the contamination filter assembly being expanded to the first volume.

10. A method comprising:
expanding a housing of a contamination filter assembly of a radiation source to a first volume;
incorporating a filter medium in the expanded housing of the contamination filter assembly;
shrinking the housing of the contamination filter assembly to a second volume; and
holding the filter medium in a position within the contamination filter assembly by a force provided by an inlet or an outlet of the contamination filter assembly that at least partially surrounds the filter medium.

11. The method of claim 10 , wherein:
the expanding of the contamination filter assembly comprises heating the inlet or the outlet of the contamination filter assembly that at least partially surrounds the filter medium in order to cause expansion of the inlet or the outlet to an extent that allows the filter medium to be placed in the contamination filter; and
the shrinking of the contamination filter assembly comprises cooling, or allowing to cool, the inlet or the outlet to an extent such that the inlet or the outlet applies the force to the filter medium.

12. A radiation source comprising:
a contamination filter assembly, located in a fuel flow path of the radiation source, configured to:
be expanded to a first volume at a first temperature, and
be reduced to a second volume at a second temperature, the first and second volumes being different from each other, and the first and second temperatures being different from each other,

wherein the contamination filter assembly comprises a filter medium configured to:
be inserted into the contamination filter assembly in response to the contamination filter assembly being expanded to the first volume; and
be held in place within the contamination filter assembly by a force provided by an inlet or an outlet of the contamination filter assembly that at least partially surrounds the filter medium in response to the contamination filter assembly being reduced to the second volume.

13. The radiation source of claim 12 , wherein one or more internal surfaces of the contamination filter assembly comprise a ceramic material.

14. The radiation source of claim 12 , wherein the filter medium comprises a ceramic material having zirconia, alumina, silicon carbide, or silicon-nitride.

15. The radiation source of claim 12 , further comprising:
a reservoir configured to retain a volume of the fuel;
a nozzle, in fluid connection with the reservoir, configured to direct a stream of the fuel along a trajectory towards a plasma formation location, wherein the contamination filter assembly is located between the reservoir and the nozzle; and
a laser radiation assembly configured to direct laser radiation at the stream at the plasma formation location to generate a radiation generating plasma.

16. The radiation source of claim 12 , wherein the first temperature is greater than an operating temperature of the filter medium, such that the force is maintained during operation of the filter medium.

17. A fluid stream generator comprising:
a contamination filter assembly, located in a fluid flow path of the fluid stream generator, configured to:
be expanded to a first volume at a first temperature, and
be reduced to a second volume at a second temperature, the first and second volumes being different from each other, and the first and second temperatures being different from each other,

wherein the contamination filter assembly comprises a filter medium configured to:
be inserted into the contamination filter assembly in response to the contamination filter assembly being expanded to the first volume; and
be held in place within the contamination filter assembly by a force provided by an inlet or an outlet of the contamination filter assembly that at least partially surrounds the filter medium in response to the contamination filter assembly being reduced to the second volume.

18. The fluid stream generator of claim 17 , further comprising:
a reservoir configured to retain a volume of the fluid;
a nozzle, in fluid connection with the reservoir, configured to direct a stream of the fluid along a trajectory, wherein the contamination filter assembly is located between the reservoir and the nozzle.

Assignees

• Van Den Akker Jeroen
• Kempen Antonius Theodorus Wilhelmus
• Kuijpers Adriaan Cornelis
• Asml Netherlands Bv

Inventors

• Van Den Akker Jeroen
• Kempen Antonius Theodorus Wilhelmus
• Kuijpers Adriaan Cornelis

Classifications

• H05G2/0023

  Constructional details of the ejection system · CPC title

• H05G2/0094 Primary

  Reduction, prevention or protection from contamination; Cleaning · CPC title

• G03F7/70033

  by plasma extreme ultraviolet [EUV] sources · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• Y10T29/49817

  with other than ancillary treating or assembling · CPC title