Manufacturing method of glass forming body and forming die

Patent metadata

Field	Value
Publication number	US-9650278-B2
Application number	US-201514738046-A
Country	US
Kind code	B2
Filing date	Jun 12, 2015
Priority date	Dec 21, 2012
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

The present invention provides a manufacturing method of glass formed body and a forming die which make it possible to sufficiently fill a glass material in the forming die and manufacture a glass formed body having a desired shape. The manufacturing method of glass formed body includes: heating a plate-shaped glass material; pressing the heated plate-shaped glass material by the forming die; and cooling and solidifying the glass material transferred shapes of forming surfaces of the forming die by the pressing, wherein planar-view contour shapes of the forming surfaces are non-circular, a gap formed by the forming surfaces is formed so as to become wider from an inner side toward an outer side of the forming surfaces, and pressure distribution occurring in the plate-shaped glass material in the pressing is uniform in a contour region of each of the forming surfaces.

First claim

What is claimed is:

1. A manufacturing method of a glass formed body, the method comprising:
heating a plate-shaped glass material placed on a lower die of a forming die having a pair of an upper die and the lower die, wherein each of the upper die and lower die have a forming surface to form the glass formed body;
pressing the heated plate-shaped glass material by the forming die to transfer shapes of forming surfaces of the forming die; and
cooling and solidifying the glass material having the transferring shapes of the forming surfaces, after the pressing,
wherein each of the forming surfaces of the upper die and the lower die has a planar-view counter shape respectively, and each of the planar-view contour shapes is non-circular, a gap between the upper die and the lower die formed by the forming surfaces is formed so as to become wider from an inner side toward an outer side within the smaller planar-view contour shape of the forming surfaces out of those of the upper die and the lower die, and a pressure distribution occurring in the plate-shaped glass material in the pressing thereof is uniform in a contour region of each of the forming surfaces.

2. The manufacturing method of glass formed body according to claim 1 , wherein the planar-view contour shapes are each an ellipse or a polygon.

3. The manufacturing method of glass formed body according to claim 1 , wherein one of the forming surfaces has a convex surface and the other has a concave surface corresponding to the convex surface.

4. The manufacturing method of glass formed body according to claim 3 , wherein a ratio of a radius of curvature R 1 and a radius of curvature R 2 at corresponding surfaces of the respective concave surface and convex surface (R 2 /R 1 ) satisfies a relation of 0.8≦R 2 /R 1 <1.0.

5. The manufacturing method of glass formed body according to claim 1 , wherein a heating temperature in the heating is a temperature lower by 50° C. than a deformation point or higher.

6. The manufacturing method of glass formed body according to claim 5 , wherein the heating temperature in the heating is a temperature lower by 10° C. than a deformation point or higher.

7. The manufacturing method of glass formed body according to claim 6 , wherein the heating temperature in the heating is a softening point of the plate-shaped glass material or higher.

8. The manufacturing method of glass formed body according to claim 1 , wherein the planar-view contour shapes of the forming surfaces each have a major axis and a minor axis perpendicular to the major axis, and the planar-view contour shapes are each in line symmetry with respect to at least one of the major axis and the minor axis.

9. The manufacturing method of glass formed body according to claim 8 , wherein a rate of change of the pressure distribution is in line symmetry with respect to at least one of the major axis and the minor axis.

10. The manufacturing method of glass formed body according to claim 1 , comprising, after the cooling, removing one of forming surfaces of the obtained glass formed body by cutting or polishing.

11. The manufacturing method of glass formed body according to claim 1 , wherein a thickness of the glass material is larger by 0.1 mm or more than a maximum value G max of the gap of the forming surfaces formed by the convex surface and the concave surface when the glass material is completely pressed in the pressing.

Assignees

• Asahi Glass Co Ltd

Inventors

• Funatsu Shiro
• Hayashi Tomoharu
• Suzuki Katsuhiro

Classifications

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title

• C03B2215/76

  Pressing whereby some glass overflows unrestrained beyond the press mould in a direction perpendicular to the press axis · CPC title

• C03B2215/69

  Controlling the pressure applied to the glass via the dies · CPC title

• C03B23/0302 Primary

  between opposing full-face shaping moulds · CPC title

• C03B11/08

  for making solid articles, e.g. lenses · CPC title