Water heater appliance

Patent metadata

Field	Value
Publication number	US-9638439-B2
Application number	US-201514596276-A
Country	US
Kind code	B2
Filing date	Jan 14, 2015
Priority date	Jan 14, 2015
Publication date	May 2, 2017
Grant date	May 2, 2017

Abstract

A water heater appliance with a mixing valve positioned within a casing of the water heater appliance is provided. The mixing valve is fluidly coupled to a heated water conduit and a bypass conduit of the water heater appliance. An actuator assembly is configured for selectively adjusting a mixing ratio of the mixing valve. The actuator assembly includes a knob positioned at an outer surface of the casing.

First claim

What is claimed is:

1. A water heater appliance, comprising:
a casing;
a tank disposed within the casing, the tank defining an interior volume;
a sealed system operable to heat water within the interior volume of the tank, the sealed system comprising an evaporator and a compressor positioned within the casing at a top portion of the casing above the tank, a condenser of the sealed system mounted to the tank;
a cold water conduit mounted to the tank adjacent the top portion of the casing and configured for directing water into the interior volume of the tank;
a heated water conduit mounted to the tank adjacent the top portion of the casing and configured for directing water out of the interior volume of the tank;
a bypass conduit positioned within the casing at the top portion of the casing and extending from the cold water conduit;
a mixing valve positioned within the casing, the mixing valve fluidly coupled to the heated water conduit and the bypass conduit, a valve body of the mixing valve mounted to the heated water conduit and the bypass conduit, a plug of the mixing valve positioned with the valve body, a wax thermostat of the mixing valve positioned with the valve body and coupled to the plug, the wax thermostat configured for moving the plug within the valve body in order to adjust a mixing ratio of the mixing valve, a stem of the mixing valve threaded to the valve body, the stem extending through the valve body to the wax thermostat; and
an actuator assembly comprising
a knob positioned at an outer surface of the casing, the knob rotatable about an axis of rotation, the knob also movable along the axis of rotation between a first position and a second position;
a linkage coupling the knob and the mixing valve together when the knob is in the second position on the axis of rotation; and
a biasing mechanism configured for urging the knob towards the first position, the biasing mechanism of the actuator assembly comprising a spring,
wherein the mixing valve is not adjustable with the knob when the knob is in the first position on the axis of rotation,
wherein the linkage and the stem each define a plurality of splines, the plurality of splines of the linkage meshing with the plurality of splines of the stem when the knob is in the second position.

2. The water heater appliance of claim 1 , wherein the spring of the actuator assembly is positioned within a shroud of the linkage and is compressed between the stem of the mixing valve and the linkage.

3. The water heater appliance of claim 1 , wherein the heated water conduit and the bypass conduit are threaded onto the valve body.

4. The water heater appliance of claim 1 , wherein the actuator assembly further comprises a shroud interface mounted to the casing at the outer surface of the casing, the knob disposed within the shroud interface.

5. The water heater appliance of claim 1 , wherein the bypass conduit is a hose.

6. A water heater appliance, comprising:
a casing;
a tank disposed within the casing, the tank defining an interior volume;
a sealed system operable to heat water within the interior volume of the tank, the sealed system comprising an evaporator and a compressor positioned within the casing at a top portion of the casing above the tank, a condenser of the sealed system mounted to the tank;
a cold water conduit mounted to the tank adjacent the top portion of the casing and configured for directing water into the interior volume of the tank;
a heated water conduit mounted to the tank adjacent the top portion of the casing and configured for directing water out of the interior volume of the tank;
a bypass conduit positioned within the casing at the top portion of the casing and coupled to the cold water conduit;
a mixing valve positioned within the casing, the mixing valve fluidly coupled to the heated water conduit and the bypass conduit, a valve body of the mixing valve mounted to the heated water conduit and the bypass conduit, a plug of the mixing valve positioned with the valve body, a wax thermostat of the mixing valve positioned with the valve body and coupled to the plug, the wax thermostat configured for moving the plug within the valve body in order to adjust a mixing ratio of the mixing valve, a stem of the mixing valve threaded to the valve body, the stem extending through the valve body to the wax thermostat; and
an actuator assembly defining an axial direction and comprising
a knob positioned at an outer surface of the casing;
a linkage extending along the axial direction from the knob towards the mixing valve; and
a biasing mechanism coupled to the linkage and urging the linkage away from the mixing valve along the axial direction, the biasing mechanism of the actuator assembly comprising a spring,
wherein the mixing valve is not adjustable with the knob when the knob is in the first position on the axis of rotation,
wherein the linkage and the stem each define a plurality of splines, the plurality of splines of the linkage meshing with the plurality of splines of the stem when the knob is pushed towards the mixing valve along the axial direction.

7. The water heater appliance of claim 6 , wherein the spring of the actuator assembly is positioned within a shroud of the linkage and is compressed between the stem of the mixing valve and the linkage.

8. The water heater appliance of claim 6 , wherein the heated water conduit and the bypass conduit are threaded onto the valve body.

9. The water heater appliance of claim 6 , wherein the actuator assembly further comprises a shroud interface mounted to the casing at the outer surface of the casing, the knob disposed within the shroud interface.

10. The water heater appliance of claim 6 , wherein the bypass conduit is a hose.

Assignees

• Gen Electric
• Haier Us Appliance Solutions Inc

Inventors

• Shaffer Timothy Scott
• Ward Shaun Michael
• Riley Dan

Classifications

• F24H9/142

  Connecting hydraulic components · CPC title

• F24H9/2007

  for water heaters · CPC title

• F24H9/124 Primary

  Mechanical Engineering · mapped topic

• G05D23/1858

  by varying the mixing ratio of fluids having different temperatures · CPC title

• F24H9/133 Primary

  Storage heaters · CPC title