Heat pump water heater appliance and an electronic mixing valve

Patent metadata

Field	Value
Publication number	US-10316981-B2
Application number	US-201514721113-A
Country	US
Kind code	B2
Filing date	May 26, 2015
Priority date	May 26, 2015
Publication date	Jun 11, 2019
Grant date	Jun 11, 2019

Abstract

A heat pump water heater appliance includes an electronic mixing valve. The electronic mixing valve is positioned within a casing of the heat pump water heater appliance. A mixed water conduit and a heated water conduit of the electronic mixing valve may be positioned coaxially with each other, and a cold water conduit of the electronic mixing valve may be oriented such that the cold water conduit extends orthogonal to the heated water conduit and the mixed water conduit. A plunger is positioned within the valve body at the mixing chamber of the valve body. A motor is coupled to the plunger, the motor being operable to adjust a position of a head of the plunger within the valve body.

First claim

What is claimed is:

1. A heat pump water heater appliance, comprising:
a casing;
a tank disposed within the casing, the tank defining an inlet and an outlet;
an inlet conduit mounted to the tank at the inlet of the tank;
a bypass conduit coupled to the inlet conduit;
a sealed system configured for heating water within the tank, the sealed system having a condenser positioned at the tank, a compressor operable to provide compressed refrigerant to the condenser and an evaporator configured for receiving refrigerant from the condenser; and
an electronic mixing valve positioned within the casing at the outlet of the tank, the electronic mixing valve comprising:
a valve body that defines a heated water conduit, a cold water conduit, a mixed water conduit and a mixing chamber, the valve body coupled to the tank such that the heated water conduit is positioned for receiving heated water from the outlet of the tank, the bypass conduit coupled to the valve body at the cold water conduit of the valve body, the heated water conduit and the mixed water conduit positioned coaxially with each other and extending along a vertical direction within the casing, the cold water conduit extending along a transverse direction such that the cold water conduit is orthogonal to the heated water conduit and the mixed water conduit;
a plunger positioned within the valve body at the mixing chamber of the valve body, the plunger having a head, the plunger being positioned coaxially with the cold water conduit; and
a motor coupled to the plunger, the motor operable to adjust a position of the head of the plunger within the valve body.

2. The heat pump water heater appliance of claim 1 , wherein the heated water conduit, the cold water conduit and the mixed water conduit of the valve body are integrally formed with one another.

3. The heat pump water heater appliance of claim 2 , wherein the valve body defines a supply conduit that extends between the mixing chamber and the mixed water conduit of the valve body, the supply conduit integrally formed with the mixed water conduit of the valve body.

4. The heat pump water heater appliance of claim 1 , wherein the electronic mixing valve further comprises a support bracket positioned within the mixing chamber of the valve body, a post of the plunger threaded to the support bracket.

5. The heat pump water heater appliance of claim 4 , wherein the electronic mixing valve further comprises a mounting plate coupled to the valve body, the mounting plate contacting the support bracket such that the mounting plate retains the support bracket within the mixing chamber of the valve body.

6. The heat pump water heater appliance of claim 5 , wherein the motor is positioned on the mounting plate.

7. The heat pump water heater appliance of claim 1 , wherein the heated water conduit is positioned directly below the mixed water conduit of the valve body within the casing.

8. The heat pump water heater appliance of claim 1 , wherein the mixed water conduit of the valve body is oriented such that liquid within the mixed water conduit flows along the vertical direction, the motor configured for moving the plunger along the transverse direction.

9. The heat pump water heater appliance of claim 1 , wherein the compressor and evaporator of the sealed system and the electronic mixing valve are positioned within the casing above the tank.

10. A heat pump water heater appliance, comprising:
a casing;
a tank disposed within the casing, the tank defining an inlet and an outlet;
an inlet conduit mounted to the tank at the inlet of the tank;
a bypass conduit coupled to the inlet conduit;
a sealed system configured for heating water within the tank, the sealed system having a condenser positioned at the tank, a compressor operable to provide compressed refrigerant to the condenser and an evaporator configured for receiving refrigerant from the condenser; and
an electronic mixing valve positioned within the casing at the outlet of the tank, the electronic mixing valve comprising:
a valve body having a heated water conduit, a cold water conduit, a mixed water conduit and a mixing chamber, the heated water conduit coupled to the tank at the outlet of the tank, the bypass conduit coupled to the cold water conduit, the mixed water conduit positioned above the heated water conduit, the cold water conduit oriented such that the cold water conduit extends along a transverse direction such that the cold water conduit is orthogonal to the heated water conduit and the mixed water conduit that extend along a vertical direction within the casing;
a plunger positioned within the valve body at the mixing chamber of the valve body, the plunger having a head, the plunger extending coaxial to the cold water conduit; and
a motor coupled to the plunger, the motor operable to adjust a position of the head of the plunger within the valve body.

11. The heat pump water heater appliance of claim 10 , wherein the heated water conduit, the cold water conduit and the mixed water conduit of the valve body are integrally formed with one another.

12. The heat pump water heater appliance of claim 11 , wherein the valve body defines a supply conduit that extends between the mixing chamber and the mixed water conduit of the valve body, the supply conduit integrally formed with the mixed water conduit of the valve body.

13. The heat pump water heater appliance of claim 10 , wherein the electronic mixing valve further comprises a support bracket positioned within the mixing chamber of the valve body, a post of the plunger threaded to the support bracket.

14. The heat pump water heater appliance of claim 13 , wherein the electronic mixing valve further comprises a mounting plate coupled to the valve body, the mounting plate contacting the support bracket such that the mounting plate retains the support bracket within the mixing chamber of the valve body.

15. The heat pump water heater appliance of claim 14 , wherein the motor is positioned on the mounting plate.

16. The heat pump water heater appliance of claim 10 , wherein the heated water conduit is threaded to the tank at the outlet of the tank.

17. The heat pump water heater appliance of claim 10 , wherein the mixed water conduit of the valve body is oriented such that liquid within the mixed water conduit flows along the vertical direction, the motor configured for moving the plunger along the transverse direction.

18. An electronic mixing valve for a water heater appliance, comprising
a valve body defining a heated water conduit, a cold water conduit, a mixed water conduit and a mixing chamber, the heated water conduit and the mixed water conduit positioned coaxially with each other and extending along a vertical direction, the cold water conduit oriented such that the cold water conduit extends along a transverse direction such that the cold water conduit is orthogonal to the heated water conduit and the mixed water conduit, the heated water conduit, the cold water conduit and the mixed water conduit of the valve body integrally formed with one another;
a plunger positioned within the valve body at the mixing chamber of the valve body, the plunger having a head, the plunger being positioned coaxially with the cold water conduit; and
a motor coupled to the plunger, the motor operable to adjust a position of the head of the plunger within the valve body.

Assignees

• Gen Electric
• Haier Us Appliance Solutions Inc

Inventors

• Ward Shaun Michael
• Shaffer Timothy Scott

Classifications

• F25B2339/047

  Water-cooled condensers · CPC title

• F16K19/00

  Arrangements of valves and flow lines specially adapted for mixing fluids (multiple-way valves F16K11/00) · CPC title

• F25B30/02

  of the compression type · CPC title

• F25B2400/071

  Compressor mounted in a housing in which a condenser is integrated · CPC title

• F24H9/124

  Mechanical Engineering · mapped topic