Method for producing fully aqueous phase-synthesized nanocrystals/conducting polymer hybrid solar cell

Patent metadata

Field	Value
Publication number	US-9634273-B2
Application number	US-201113813628-A
Country	US
Kind code	B2
Filing date	May 13, 2011
Priority date	Aug 9, 2010
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

Provided is a method for producing a highly efficient organic/inorganic hybrid solar cell using fully aqueous phase-synthesized semiconductor nanocrystals and conducting polymer. The method mainly includes three steps: synthesizing nanocrystals in an aqueous phase, synthesizing a conjugated polymer precursor in an aqueous phase, and producing a device of solar cell. The nanocrystal material required for producing a solar cell by the method is widely available, diversified and size-controlled, and the used conjugated polymer has regulated molecular structure and molecular weight, which contributes to increase the absorption of sunlight. The processing of cell device can be performed at room temperature in air, and has advantages of no pollution, short processing period, and low cost. A method for producing an organic/inorganic hybrid solar cell is developed, which succeeds in introducing the high quality nanocrystals synthesized in an aqueous phase and is an eco-friendly and pollution-free technology for producing a solar cell.

First claim

What is claimed is:

1. A method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell, comprising:
(1) preparing an aqueous semiconductor nanocrystal solution in an aqueous phase;
(2) preparing a conducting polymer precursor solution in an aqueous phase;
(3) separating the semiconductor nanocrystals from the aqueous semiconductor nanocrystal solution;
(4) preparing a mixed solution by mixing the separated semiconductor nanocrystals with the conducting polymer precursor solution in a mass ratio of 1:1 to 10:1;
(5) forming a film by coating the mixed solution on a surface of a conducting anode or the surface of a conducting anode covered with an electron blocking layer and drying the same;
(6) forming an active layer having an interpenetrating network structure of the conducting polymer and the semiconductor nanocrystals by heating the film under nitrogen gas; and
(7) evaporating or spin-coating a hole blocking layer and a metal cathode on the active layer in this order so as to produce the nanocrystals/conducting polymer hybrid solar cell.

2. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the conducting polymer is poly(para-phenylene vinylene), poly(2,5-dialkoxy-para-phenylene vinylene), or poly(phenylene vinylene-co-2,5-dialkoxy-para-phenylene vinylene).

3. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 2 , wherein the conducting polymer is poly(para-phenylene vinylene), and the poly(para-phenylene vinylene) precursor solution is prepared by:
reacting p-di(chloromethyl)benzene and thiophane in a molar ratio of 1:3 in a solvent for the poly(para-phenylene vinylene) precursor at 50-60° C. to obtain disulfonium dichloride of p-phenylene dimethylene α,α′-bisthiophane;
reacting a solution of disulfonium dichloride of p-phenylene dimethylene α,α′-bisthiophane and an aqueous solution of equal molar NaOH under nitrogen gas and at 0-10° C.; then
dialyzing the resulting reaction product to obtain the poly(para-phenylene vinylene) precursor solution.

4. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 3 , wherein solvent is water, methanol, ethanol, isopropanol, or a mixed solvent thereof.

5. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 2 , wherein the conducting polymer is poly(2,5-dialkoxy-para-phenylene vinylene), and the poly(2,5-dialkoxy-para-phenylene vinylene) precursor solution is prepared by:
reacting 2,5-dialkoxy-1, 4-p-di(chloromethyl)benzene and thiophane in a molar ratio of 1:3 in a solvent for the poly(2,5-dialkoxy-para-phenylene vinylene) precursor at 50-60° C. to obtain disulfonium dichloride of 2,5-dialkoxy-p-phenylene dimethylene α,α′-bisthiophane;
reacting a solution of disulfonium dichloride of 2,5-dialkoxy-p-phenylene dimethylene α,α′-bisthiophane and an aqueous solution of equal molar NaOH under nitrogen gas and at 0-10° C.; then
dialyzing the resulting reaction product to obtain the poly(2,5-dialkoxy-para-phenylene vinylene) precursor solution.

6. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 5 , wherein the solvent is water, methanol, ethanol, isopropanol, or a mixed solvent thereof.

7. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the semiconductor nanocrystals are cadmium telluride, cadmium selenide, or cadmium sulfide.

8. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 7 , wherein the nanocrystals of cadmium telluride, cadmium selenide, or cadmium sulfide are prepared by introducing an aqueous NaHTe solution, an aqueous NaHSe solution or H 2 S gas into a weakly acidic aqueous solution containing a metal cadmium source and mercaptoethylamine and performing the reaction, respectively.

9. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the material for the metal cathode is Ca, Mg, Al, Mg/Ag or Ca/Al.

10. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the material for the conducting anode is indium tin oxide or fluorine-doped SnO 2 conducting glass.

11. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the material for the electron blocking layer is poly(3,4-ethylenedioxythiophene)/poly(styrene sulfonic acid), molybdenum trioxide, vanadium pentoxide, or tungsten oxide.

12. The method for producing a fully aqueous phase-synthesized semiconductor nanocrystals/conducting polymer hybrid solar cell according to claim 1 , wherein the material for the hole blocking layer is 2,9-dimethyl-4,7-diphenyl-1,10-ortho-phenanthroline, ZnO nanocrystals, TiO 2 nanocrystals, or LiF.

Assignees

• Yang Bai
• Yu Weili
• Zhang Hao
• Zhang Junhu
• Wei Haotong
• Fan Zhanxi
• Univ Jilin

Inventors

• Yang Bai
• Yu Weili
• Zhang Hao
• Zhang Junhu
• Wei Haotong
• Fan Zhanxi

Classifications

• H10K30/50

  Photovoltaic [PV] devices · CPC title

• H10K30/10

  comprising heterojunctions between organic semiconductors and inorganic semiconductors · CPC title

• H01L51/0003

  Electricity · mapped topic

• H01L51/4213

  Electricity · mapped topic

• Y02E10/549

  Organic PV cells · CPC title