Thermostat

Patent metadata

Field	Value
Publication number	US-9632518-B2
Application number	US-201414271914-A
Country	US
Kind code	B2
Filing date	May 7, 2014
Priority date	May 7, 2013
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

A thermostat having a hollow body, wherein the hollow body is at least partly filled with a thermosensitive medium. A heating element is provided for heating the thermosensitive medium. The heating element is located outside of the hollow body and is at least partially insulated electrically from the hollow body. The element is connected to the hollow body in a thermally conductive manner.

First claim

What is claimed is:

1. A thermostat comprising:
a hollow body, the hollow body being at least partly filled with a thermosensitive medium;
a heating element for heating the thermosensitive medium, the heating element being arranged outside of the hollow body and is at least partially insulated electrically from the hollow body,
wherein the heating element is connected to the hollow body in a thermally conductive manner,
wherein the hollow body is implemented as multiple parts,
wherein a first housing part of the hollow body is configured as a cup-shaped shell that projects into a hollow space of the hollow body,
wherein a second housing part is configured as a cup-shaped housing part,
wherein the cup-shaped shell and the cup-shaped housing part each have a radially surrounding flange at an open end region thereof, and
wherein the cup-shaped shell is positioned in the open end region of the cup-shaped housing part and the flange of the cup-shaped shell is connected to the flange of the cup-shaped housing part.

2. The thermostat according to claim 1 , wherein the ratio between an inside diameter of the cup-shaped housing part and an outside diameter of the cup-shaped shell lies in a range from greater than 1 to less than 2.5.

3. The thermostat according to claim 1 , wherein the cup-shaped shell is connected to the cup-shaped housing part in a liquid-tight manner, and wherein electrical insulation is arranged between the cup-shaped shell and the cup-shaped housing part.

4. The thermostat according to claim 1 , wherein the heating element is a PTC heating element.

5. The thermostat according to claim 1 , wherein the heating element is a heating wire and/or a heating sheet arranged on or at a molded article.

6. The thermostat according to claim 1 , wherein the heating element is connected to a molded part that has recesses for the electrical contacts of the heating element.

7. The thermostat according to claim 1 , wherein the hollow body has an opening that is located essentially opposite the heating element, wherein a piston element that is movably supported in the opening is conducted through the opening, and wherein a force component resulting from a volume change in the thermosensitive medium is transmitted to the piston element.

8. The thermostat according to claim 1 , wherein the cup-shaped shell is connected to the cup-shaped housing part in a liquid-tight manner, and wherein electrical insulation is arranged between the flange of the cup-shaped shell and the flange of the cup-shaped housing part.

9. The thermostat according to claim 1 , wherein the flange of the cup-shaped shell directly contacts the flange of the cup-shaped housing part.

10. The thermostat according to claim 1 , wherein the open end region of each of the cup-shaped housing part and the cup-shaped shell are provided on a same side of the hollow body.

11. A thermostat comprising:
a hollow body, the hollow body being at least partly filled with a thermosensitive medium;
a heating element for heating the thermosensitive medium, the heating element being arranged outside of the hollow body and is at least partially insulated electrically from the hollow body,
wherein the heating element is connected to the hollow body in a thermally conductive manner,
wherein the hollow body is implemented as multiple parts, and wherein a first housing part of the hollow body is configured as a cup-shaped shell that projects into a hollow space of the hollow body,
wherein the heating element is arranged in a region of the cup-shaped shell that projects into the hollow space, and wherein an electrically insulating layer and/or a thermally conductive layer is arranged between the heating element and the cup-shaped shell.

12. The thermostat according to claim 1 , wherein the hollow body is made of a material that has a thermal conductivity of less than 50 W/mK or less than 25 W/mK.

13. A thermostat comprising:
a hollow body, the hollow body being at least partly filled with a thermosensitive medium;
a heating element for heating the thermosensitive medium, the heating element being arranged outside of the hollow body and is at least partially insulated electrically from the hollow body,
wherein the heating element is connected to the hollow body in a thermally conductive manner, and
wherein the heating element is attached to an exterior surface of the hollow body via an electrically insulating and thermally conductive adhesive.

Assignees

• Mahle Int Gmbh

Inventors

• Klein Hans-Peter
• Willers Eike

Classifications

• G05D23/021

  the sensing element being a non-metallic solid, e.g. elastomer, paste · CPC title

• G05D23/02

  with sensing element expanding and contracting in response to changes of temperature (G05D23/13 takes precedence) · CPC title

• G05D23/1925 Primary

  using a combination of auxiliary electric and non-electric power · CPC title

• G05D23/30 Primary

  Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature · CPC title