Polarizing element, projector and method of manufacturing polarizing element
US-9477024-B2 · Oct 25, 2016 · US
US9632224B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9632224-B2 |
| Application number | US-201514937488-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 10, 2015 |
| Priority date | Jun 25, 2014 |
| Publication date | Apr 25, 2017 |
| Grant date | Apr 25, 2017 |
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The invention includes a selectively-absorptive wire grid polarizer (WGP) comprising an array of parallel, elongated rods located over a surface of a transparent substrate with gaps between adjacent rods. Each of the rods can include a reflective wire and two absorptive ribs. The reflective wire can be sandwiched between the two absorptive ribs and the substrate or the two absorptive ribs can be sandwiched between the reflective wire and the substrate. Each of the two absorptive ribs can comprise a different material. Use of multiple absorptive ribs within each rod can increase the effective useful bandwidth of light for selectively absorbing one polarization.
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What is claimed is: 1. A broadband, selectively-absorptive wire grid polarizer (WGP) comprising an array of parallel, elongated rods located over a surface of a transparent substrate with gaps between adjacent rods, each of the rods including a reflective wire and two absorptive ribs, wherein: a. the reflective wire is sandwiched between the two absorptive ribs and the substrate or the two absorptive ribs are sandwiched between the reflective wire and the substrate; b. each of the two absorptive ribs comprises a different material; c. the two absorptive ribs include a first absorptive rib having a first material with a first thickness and a second absorptive rib having a second material with a second thickness; d. the first material with the first thickness has a wavelength (λ 1 ) with a minimum reflectivity of light; e. the second material with the second thickness has a wavelength (λ 2 ) with a minimum reflectivity of light; and f. 50 nanometers<|λ 1 −λ 2 |. 2. The WGP of claim 1 , wherein each of the rods further comprise a third absorptive rib, and wherein: a, the two absorptive ribs and the third absorptive rib define three absorptive ribs; b. the reflective wire is sandwiched between the three absorptive ribs and the substrate or the three absorptive ribs are sandwiched between the reflective wire and the substrate; c. the third absorptive rib has a third material with a third thickness; d. the third material with the third thickness has a wavelength (λ 3 ) with a minimum reflectivity of light; e. 50 nanometers<|λ 1 −λ 3 |; and f. 50 nanometers<|λ 1 −λ 3 |. 3. The WGP of claim 1 , wherein a thickness of each of the two absorptive ribs is between 5 and 40 nanometers. 4. The WGP of claim 1 , wherein: a. one of the two absorptive ribs comprises a mass percent of at least 80% silicon, defining a silicon absorptive rib; b. the silicon absorptive rib is sandwiched between the other of the two absorptive ribs and the reflective wire; c. the WGP further comprises a transparent layer sandwiched between the silicon absorptive rib and the reflective wire; and d. the transparent layer has a thickness of between 0.5 and 10 nanometers. 5. The WGP of claim 1 , wherein each of the rods further comprise an absorptive rail, and wherein the reflective wire is sandwiched between the absorptive rail on one side and the two absorptive ribs on an opposite side. 6. The WGP of claim 5 , wherein: 100 nanometers<|λ 1 −λ 2 |. 7. The WGP of claim 1 , wherein each of the rods further comprise two absorptive rails, and wherein: a. the reflective wire is sandwiched between the two absorptive rails on one side and two absorptive ribs on an opposite side; b. each of the two absorptive rails comprise a different material; c. the two absorptive rails include a first absorptive rail having a first rail material with a first rail thickness and a second absorptive rail having a second rail material with a second rail thickness; d. the first rail material with the first rail thickness has a wavelength (λ rail1 ) with a minimum reflectivity of light; e. the second rail material with the second rail thickness has a wavelength (λ rail2 ) with a minimum reflectivity of light; and f. 50 nanometers<|λ rail1 −λ rail2 |. 8. The WGP of claim 1 , wherein: |λ 1 −λ 2 |<300 nanometers. 9. The WGP of claim 8 , further comprising a layer, wherein: a. one of the two absorptive ribs comprises a mass percent of at least 80% silicon, defining a silicon absorptive rib; b. the silicon absorptive rib is sandwiched between the other of the two absorptive ribs and the reflective wire; c. the layer is sandwiched between the silicon absorptive rib and the reflective wire; d. the layer includes aluminum dioxide, silicon dioxide, or combinations thereof; and e. the layer has a thickness of between 0.5 and 10 nanometers. 10. The WGP of claim 8 , wherein one of the two absorptive ribs comprises germanium. 11. The WGP of claim 1 , wherein: 200 nanometers<|λ 1 −λ 2 |<1000 nanometers. 12. The WGP of claim 11 , wherein: a. one of the two absorptive ribs comprises a mass percent of at least 80% silicon, defining a silicon absorptive rib; b. the silicon absorptive rib is sandwiched between the other of the two absorptive ribs and the reflective wire; c. the WGP further comprises a transparent layer sandwiched between the silicon absorptive rib and the reflective wire; and d. the transparent layer has a thickness of between 0.5 and 10 nanometers. 13. The WGP of claim 11 , wherein one of the two absorptive ribs comprises germanium. 14. The WGP of claim 1 , wherein one of the two absorptive ribs comprises germanium. 15. A broadband, selectively-absorptive wire grid polarizer (WGP) comprising array of parallel, elongated rods located over a surface of a transparent substrate with gaps between adjacent rods, each of the rods including a reflective wire and three absorptive ribs, and wherein: a. each of the three absorptive ribs comprises a different material; and b. the reflective wire is sandwiched between the three absorptive ribs and the substrate or the three absorptive ribs are sandwiched between the reflective wire and the substrate. 16. The WGP of claim 15 , wherein: a. the three absorptive ribs include a first absorptive rib having a first material with a first thickness, a second absorptive rib having a second material with a second thickness, and the third absorptive rib having a third material with a third thickness; b. the first material with the first thickness has a wavelength (λ 1 ) with a minimum reflectivity of light; c. the second material with the second thickness has a wavelength (λ 2 ) with a minimum reflectivity of light; d. the third material with the third thickness has a wavelength (λ 3 ) with a minimum reflectivity of light; e. 50 nanometers<|λ 1 −λ 2 |<300 nanometers; f. 50 nanometers<|λ 2 -λ 3 |<300 nanometers; g. 50 nanometers<|λ 1 −λ 3 |<. 17. A broadband, selectively-absorptive wire grid polarizer (WGP) comprising a transparent layer, a transparent substrate, an array of parallel, elongated rods located over a surface of the transparent substrate with gaps between adjacent rods, each of the rods including a reflective wire and two absorptive ribs, wherein: a. the reflective wire is sandwiched between the two absorptive ribs and the substrate or the two absorptive ribs are sandwiched between the reflective wire and the substrate; b. the transparent layer is sandwiched between the reflective wire and the two absorptive ribs; c. each of the two absorptive ribs comprises a different material; d. the two absorptive ribs include a first absorptive rib having a first material with a first thickness and a second absorptive rib having a second material with a second thickness; e. the first material with the first thickness has a wavelength (λ 1 ) with a minimum reflectivity of light; f. the second material with the second thickness has a wavelength (λ 2 ) with a minimum reflectivity of light; g. 50 nanometers<|λ 1 −λ 2 |<. 18. The WGP of claim 17 , wherein one of the two absorptive ribs comprises germanium. 19. The WGP of claim 17 , wherein the transparent layer has a thickness of between 0.5 and 10 nanometers. 20. The WGP of claim 17 , wherein |λ 1 −λ 2 |<300 nanometers.
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