Method and system for pre-ignition control

Patent metadata

Field	Value
Publication number	US-9631572-B2
Application number	US-201414289290-A
Country	US
Kind code	B2
Filing date	May 28, 2014
Priority date	May 28, 2014
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

Methods and systems are provided for enriching an engine cylinder in response to an indication of pre-ignition. The cylinder is enriched by initially increasing a proportion of fuel delivered to the cylinder via a port injector on an open intake valve event. The cylinder is then continued to be enriched by increasing a proportion of fuel delivered to the cylinder via a direct injector.

First claim

The invention claimed is:

1. A method for an engine, comprising:
differentiating cylinder knocking from pre-ignition based on an output of a knock sensor;
in response to an indication of pre-ignition, enriching a cylinder by selectively increasing a ratio of port injected fuel relative to direct injected fuel for a first number of enrichment cycles of the enriching; and then
after the first number of enrichment cycles, while maintaining engine operation richer than stoichiometry, increasing a ratio of direct injected fuel relative to port injected fuel for a second number of enrichment cycles of the enriching.

2. The method of claim 1 , wherein selectively increasing the ratio of port injected fuel includes selectively increasing a pulse width of a port injector coupled to the cylinder while maintaining a pulse width of a direct injector coupled to the cylinder, the method further comprising addressing the cylinder knocking using adjustments of spark ignition timing and EGR.

3. The method of claim 2 , wherein selectively increasing the pulse width of the port injector includes increasing the pulse width of the port injector to or towards an operating limit if the increased pulse width is within the operating limit of the port injector.

4. The method of claim 3 , further comprising, if the increased pulse width is outside the operating limit of the port injector, increasing the pulse width of the direct injector while maintaining the pulse width of the port injector at the operating limit.

5. The method of claim 2 , wherein the indication of pre-ignition in the cylinder includes the output of the knock sensor estimated in a first window before a spark ignition event of the cylinder being larger than a pre-ignition threshold, and wherein the increasing is based on the output of the knock sensor relative to the pre-ignition threshold.

6. The method of claim 2 , wherein the indication of pre-ignition is received on a first engine cycle and wherein the pulse width is increased on a second engine cycle immediately following the first engine cycle.

7. The method of claim 1 , wherein increasing the ratio of port injected fuel includes increasing an amount of fuel that is port injected during an open intake valve event.

8. The method of claim 5 , wherein the first number of enrichment cycles is based on the output of the knock sensor relative to the pre-ignition threshold.

9. The method of claim 1 , wherein increasing the ratio of port injected fuel includes correspondingly decreasing the ratio of direct injected fuel.

10. The method of claim 1 , wherein the fuel that is port injected is a first fuel and wherein the fuel that is direct injected is a second, different fuel.

11. The method of claim 10 , wherein the ratio is further adjusted based on an alcohol content of the first fuel relative to the second fuel.

12. A method, comprising:
in response to cylinder pre-ignition differentiated from knock, mitigating the pre-ignition by enriching a cylinder; and
during a first pre-ignition mitigating enrichment, where a port injector pulse-width can be increased, increasing a ratio of port injected fuel relative to direct injected fuel and then increasing a ratio of direct injected fuel relative to port injected fuel while maintaining engine operation richer than stoichiometry; and
during a second pre-ignition mitigating enrichment, where the port injector pulse-width cannot be increased, increasing the ratio of direct injected fuel relative to port injected fuel and then increasing the ratio of port injected fuel relative to direct injected fuel while maintaining engine operation richer than stoichiometry.

13. The method of claim 12 , wherein during the first enrichment, the port injector pulse-width is within an operating limit and the port injected fuel is delivered during an open intake valve event, and wherein during the second enrichment, the port injector pulse-width is at the operating limit and the port injected fuel is delivered during a closed intake valve event.

14. The method of claim 12 , wherein during the first enrichment, the ratio of port injected fuel is increased for a first number of engine cycles, and wherein during the second enrichment, the ratio of direct injected fuel is increased for a second number of engine cycles larger than the first number of engine cycles.

15. A method comprising,
during a first pre-ignition mitigating enrichment, where a port injector pulse-width can be increased, increasing a ratio of port injected fuel relative to direct injected fuel into a cylinder;
during a second pre-ignition mitigating enrichment, where the port injector pulse-width cannot be increased, increasing a ratio of direct injected fuel relative to port injected fuel into the cylinder; and
after each of the first and second enrichments, adjusting the ratio of port injected fuel relative to direct injected fuel for a number of engine cycles while maintaining engine operation richer than stoichiometry, the adjusting including increasing port injection until a charge cooling limit is reached, and thereafter increasing direct injection only.

16. The method of claim 12 , wherein the increasing during each of the first and second enrichments is based on an indication of pre-ignition.

17. The method of claim 12 , wherein the fuel that is port injected is a first fuel and wherein the fuel that is direct injected is a second, different fuel, and wherein during both the first and second enrichments, the ratio is further adjusted based on an alcohol content of the first fuel and an alcohol content of the second fuel.

18. An engine system, comprising:
an engine cylinder;
a direct injector configured to direct inject a fuel into the cylinder;
a port injector configured to port inject the fuel into the cylinder;
a knock sensor for differentiating cylinder knocking from cylinder pre-ignition; and
a controller with computer-readable instructions stored on non-transitory memory for:
receiving an indication of pre-ignition in the cylinder based on an output of the knock sensor in a first window before a spark ignition event of the cylinder being larger than a pre-ignition threshold; and
in response to the indication of pre-ignition different from knocking, enriching the cylinder, wherein the enriching includes, for a first number of enrichment cycles, operating an engine with an increased ratio of port injected fuel relative to direct injected fuel, the port injected fuel delivered on an open intake valve, and then for a second number of enrichment cycles, transitioning to operating the engine with an increased ratio of direct injected fuel relative to port injected fuel, the port injected fuel delivered on a closed intake valve.

19. The system of claim 18 , wherein the second number is larger than the first number, and wherein the controller includes further instructions for:
receiving an indication of knocking in the cylinder based on the output of the knock sensor in a second window after the spark ignition event of the cylinder being larger than a knock threshold, the knock threshold lower than the pre-ignition threshold; and
addressing the cylinder knocking using spark ignition timing adjustments and EGR.

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul

Classifications

• F02D41/403

  with pilot injections · CPC title

• F02D35/027

  using knock sensors · CPC title

• F02D41/0025

  Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures · CPC title

• F02D35/028

  by determining the combustion timing or phasing · CPC title

• F02D35/021 Primary

  using an ionic current sensor · CPC title