Air-flushing method, air-flushing device, and recording medium

Patent metadata

Field	Value
Publication number	US-9630218-B2
Application number	US-201414762746-A
Country	US
Kind code	B2
Filing date	Jan 24, 2014
Priority date	Feb 12, 2013
Publication date	Apr 25, 2017
Grant date	Apr 25, 2017

Abstract

An air-flushing device cleans a cleaning object by air-blowing to the object from a nozzle. The air-flushing device outputs a pressure value changing according to electromagnetic valve's opening/closing, and controls the valve's opening/closing based on two reference values of an upper-limit setting value and a lower-limit setting value lower than that. The air-flushing device closes the valve if the pressure value changes from lower than the upper-limit setting value to that or higher, and opens the valve if the pressure value changes from higher than the lower-limit setting value to that or lower.

First claim

The invention claimed is:

1. An air-flushing method for cleaning a cleaning object by blowing the air to the cleaning object from a nozzle, said method comprising:
a control step of controlling, in accordance with two reference values, opening and closing of a valve provided in a flow path through which the air goes to the nozzle, the two reference values including an upper-limit setting value and a lower-limit setting value which is lower than the upper-limit setting value; and
an output step of outputting a value indicative of a physical quantity relating to the air, the physical quantity changing in accordance with opening and closing of the valve,
wherein in the control step, an OFF signal for closing the valve being outputted to the valve, in a case where the value indicative of the physical quantity outputted in the output step changes from a value lower than the upper-limit setting value to a value equal to or higher than the upper-limit setting value, and
wherein in the control step, an ON signal for opening the valve being outputted to the valve, in a case where the value indicative of the physical quantity outputted in the output step changes from a value higher than the lower-limit setting value to a value equal or lower than the lower-limit setting value.

2. The air-flushing method as set forth in claim 1 , further comprising:
an upper-limit setting step of setting a candidate upper-limit value as the upper-limit setting value, in a case where (i) a period required for the value indicative of the physical quantity outputted in the output step to reach a maximum physical quantity from the candidate upper-limit value coincides with (ii) an OFF-response period elapsed until the valve is closed after the OFF signal is outputted to the valve in the control step; and
a lower-limit setting step of setting a candidate lower-limit value as the lower-limit setting value, in a case where (i) a period required for the value indicative of the physical quantity outputted in the output step to reach a minimum physical quantity from the candidate lower-limit value coincides with (ii) an ON-response period elapsed until the valve is opened after the ON signal is outputted to the valve in the control step.

3. The air-flushing method as set forth in claim 1 , further comprising:
a first abnormality detection step of detecting an abnormality in the cleaning, the abnormality being an abnormality in opening and closing of the valve and/or an abnormality caused by clogging in the flow path,
wherein in the first abnormality detection step, it is determined that there is an abnormality and the cleaning is stopped, in a case where the value indicative of the physical quantity outputted in the output step is less than the upper-limit setting value when a first setting detection period has elapsed after the ON signal for opening the valve is outputted to the valve, and
wherein in the first abnormality detection step, it is determined that there is an abnormality and the cleaning is stopped, in a case where the value indicative of the physical quantity outputted in the output step is higher than the lower-limit setting value when a second setting detection period has elapsed after the OFF signal for closing the valve is outputted to the valve.

4. The air-flushing method as set forth in claim 1 , further comprising:
a second abnormality detecting step of detecting an abnormality in the cleaning, the abnormality being an abnormality in opening and closing of the valve,
wherein in the second abnormality detecting step, it is determined that there is an abnormality and the cleaning is stopped, in a case where the cleaning does not end within a setting end period after the cleaning is started.

5. The air-flushing method as set forth in claim 1 , further comprising:
a service life determination step of determining a service life of the valve; and
a counting step of counting, as a pulse, a change in the value indicative of the physical quantity outputted in the output step, wherein
in the service life determination step, a notification of an inspection and exchange of the valve is issued, in a case where it is determined that a totalized number of pulses reaches a setting number of times according to the service life, the integrated number of pulses being obtained by totalizing the number of pulses counted in the counting step.

6. The air-flushing method as set forth in claim 1 ,
wherein the value indicative of the physical quantity outputted in the output step is a value of pressure inside the nozzle,
wherein the upper-limit setting value is around a maximum pressured, and
wherein the lower-limit setting value is around a minimum pressure of 0 MPa.

7. The air-flushing method as set forth in claim 1 , wherein the valve is an electromagnetic valve.

8. An air-flushing device for cleaning a cleaning object by blowing the air to the cleaning object from a nozzle, comprising:
a valve, provided in a flow path through which the air goes to the nozzle, for opening and closing the flow path;
a detection section for outputting a value indicative of a physical quantity relating to the air, the physical quantity changing in accordance with opening and closing of the valve;
a controller for controlling opening and closing of the valve in accordance with two reference values of an upper-limit setting value and a lower-limit setting value which is lower than the upper-limit setting value,
the controller closing the valve, in a case where the value indicative of the physical quantity outputted by the detection section changes from a value lower than the upper-limit setting value to a value equal to or higher than the upper-limit setting value, and
the controller opening the valve, in a case where the value indicative of the physical quantity outputted by the detection section changes from a value higher than the lower-limit setting value to a value equal to or lower than the lower-limit setting value.

9. The air-flushing device as set forth in claim 8 , wherein the detection section includes a pressure sensor, and the detection section outputs, as the physical quantity, (i) a pressure in a part of the flow path which part is in the nozzle or (ii) a pressure in a part of the flow path which part is in the vicinity of the nozzle.

10. A computer-readable storage medium in which an air-flushing program for causing a computer to function as an air-flushing device as set forth in claim 8 is stored, the air-flushing program causing the computer to operate as each section.

Assignees

• Omron Tateisi Electronics Co

Inventors

• Kakutani Akinobu
• Shiroko Satoshi
• Fujitsuna Haruyuki

Classifications

• B08B5/02 Primary

  Cleaning by the force of jets, e.g. blowing-out cavities {(airguns or nozzles per se B05B1/005)} · CPC title

• B05B1/005

  Nozzles or other outlets specially adapted for discharging one or more gases · CPC title

• B05B12/06

  for effecting pulsating flow {(nozzles, spray heads or other outlets with means for generating a discharge of pulsating nature B05B1/08)} · CPC title