Freewheel and freewheel arrangement

Patent metadata

Field	Value
Publication number	US-9624989-B2
Application number	US-201414520771-A
Country	US
Kind code	B2
Filing date	Oct 22, 2014
Priority date	Oct 24, 2013
Publication date	Apr 18, 2017
Grant date	Apr 18, 2017

Abstract

A freewheel ( 4 ) having a first running ring ( 28 ), a second running ring ( 30 ), a clamping gap ( 32 ) formed between the first and second running rings ( 28, 30 ), and at least one clamping element ( 34 ) in the clamping gap ( 32 ), the clamping gap ( 32 ) being assigned a side wall ( 40; 52 ) on which the at least one clamping element ( 34 ) can be or is supported. A side ( 60; 64 ) of the clamping element ( 34 ) which faces toward the side wall ( 40; 52 ) and/or that side ( 68; 72 ) of the side wall ( 40; 52 ) which faces toward the clamping element ( 34 ) is provided with a friction-reducing, wear-reducing and/or corrosion-reducing coating ( 62, 66; 70, 74 ) or surface treatment.

First claim

What is claimed is:

1. A freewheel arrangement comprising a freewheel having a first running ring, a second running ring, a clamping gap formed between the first and second running rings, the first running ring defining an outer side of the clamping gap, the second running ring defining an inner side of the clamping gap opposite the outer side, and at least one clamping element in the clamping gap that has a clamping element side, a side wall defining an axial side of the clamping gap that extends from the inner side to the outer side delimiting the clamping gap, and on which the at least one clamping element is supported, wherein the clamping element side faces toward the side wall and wherein each of the clamping element side and the axial side is provided with a layer treated to reduce hysteresis of the freewheel wherein contact between the clamping element and the side wall is through contact of the two respective layers on the clamping element side and the axial side.

2. The freewheel arrangement as claimed in claim 1 , wherein a spring element is provided for preloading the clamping element into a predetermined position, the spring element being supportable on the side wall, wherein the spring element has a spring element side facing the side wall, and a friction-reducing treatment provided on the spring element, only on the spring element side.

3. The freewheel arrangement as claimed in claim 2 , wherein the spring element has an elongate spring body which runs in a radial plane and which has a profile which undulates in a radial direction, which spring body is formed by a sheet-metal part or wire, the spring body having radially outer undulation peaks and radially inner undulation troughs, with legs between each adjacent outer undulation peak and inner undulation trough, wherein the outer undulating peaks and the inner undulating troughs have a first width and the legs have a second width and wherein the first width is greater than the second width so that the outer undulating peaks and the inner undulating troughs contact the axial side and the legs do not contact the axial side.

4. The freewheel arrangement as claimed in claim 3 , wherein the spring body is fastened with detent action, to the first running ring, to the second running ring or to the side wall, through a fastening section of the spring element, wherein a projection protrudes into the clamping gap and the fastening section has a U-shape that engages on an outside of the projection including on an opposite side of the projection from the spring body.

5. The freewheel arrangement as claimed in claim 1 , wherein the first running ring has a first running surface facing toward the clamping element, the second running ring has a second running surface facing toward the clamping element, and the clamping element has an outer contour which is engageable between the first and second running surfaces, and wherein the first running surface, the second running surface and the outer contour each has a layer treated to reduce hysteresis of the freewheel.

6. The freewheel arrangement as claimed in claim 1 , wherein the clamping element is in the form of a clamping roller, the ratio between a width (b) and an outer diameter (a) of the clamping roller being equal to or less than 1:5.

7. The freewheel arrangement as claimed in claim 1 , wherein the layer comprises amorphous carbon and has a thickness (c) of between 1 μm in 5 μm, and is applied with at least one other material that differs from the amorphous carbon.

8. The freewheel arrangement as claimed in claim 1 , comprising a drive unit that comprises an internal combustion engine, a starter selectively driving a second torque transmitting element to drive the drive unit through the freewheel, wherein a first torque-transmitting element, which is connected rotationally conjointly to the first running ring is provided for transmitting torque between an output side of the drive unit and the first running ring, and a second torque-transmitting element, which is connected rotationally conjointly to the second running ring is provided for transmitting torque between an output side of the starter and the second running ring, the side wall being connected with the first torque-transmitting element and comprising a second side wall defining a second axial side of the clamping gap opposite the side wall, and the second side wall extending from the inner side to the outer side and delimiting the clamping gap, and the side wall and the second side wall each fixed to the first running ring.

9. The freewheel arrangement as claimed in claim 1 , comprising first and second torque-transmitting elements connected to the freewheel, a second side wall defining a second axial side of the clamping gap opposite the side wall wherein the at least one clamping element is supported in mutually opposite directions by the side wall and the second side wall, both side walls being formed separately from the first and second torque-transmitting elements, as an annular disk.

10. The freewheel arrangement as claimed in claim 1 , which comprises a dry-running freewheel, and a drivetrain including a drive unit and a starter, the freewheel arrangement comprising a torque-transmitting element that is fixed with the second running ring and is permanently connected in terms of rotational drive to an output side of the starter and the torque transmitting element is intermittently connected to the drive unit through the freewheel.

11. The freewheel arrangement as claimed in claim 10 , wherein the second running ring is supported on an output side of the drive unit via a radial bearing.

12. The freewheel arrangement as claimed in claim 1 , comprising a drive unit, and a starter, wherein the freewheel is connected between the drive unit and the starter, comprising a first torque-transmitting element, which is connected rotationally conjointly to the first running ring and which is provided for transmitting torque between an output side of the drive unit and the first running ring, and a second torque-transmitting element, which is connected rotationally conjointly to the second running ring and which is provided for transmitting torque between an output side of the starter and the second running ring, the side wall being formed as an annular disk integrally with the first or second torque-transmitting element.

13. A freewheel arrangement comprising a first running ring, a second running ring, a clamping gap formed between the first and second running rings, and at least one clamping element positioned in the clamping gap, the clamping element coupling the first running ring to the second running ring in a first relative rotational state of the first and second running rings, and decoupling the first running ring from the second running ring in a second relative rotational state of the first and second running rings, wherein a release rotational speed of the first running ring relative to the second running ring is encountered as the first and second running rings are decoupled via disengagement of the at least one clamping element, and a clamping rotational speed is encountered when the first and second running rings are coupled to one another by the at least one clamping element, and comprising a side wall delimiting the clamping gap and extending from the first running ring to the second running ring, and the clamping element has a clamping element side facing the side wall and a layer is provided on at least one of the clamping element side or the side wall which provides a reduced difference between the release rotational speed and the clamping rotational speed by the layer effecting an eased coupling of the first

Assignees

• Borgwarner Inc

Inventors

• Baeumler Richard
• Lipp Erwin Josef
• Schmitt Dirk Achim

Classifications

• F16D41/066 Primary

  all members having the same size and only one of the two surfaces being cylindrical · CPC title

• F16D2041/0665

  characterised by there being no cage other than the inner and outer race for distributing the intermediate members · CPC title

• F02N15/023 Primary

  of the overrunning type · CPC title

• F16D41/067

  and the members being distributed by a separate cage encircling the axis of rotation · CPC title