Heat-generating film, and heat-generating product comprising same

Patent metadata

Field	Value
Publication number	US-9609695-B2
Application number	US-201013319915-A
Country	US
Kind code	B2
Filing date	Oct 13, 2010
Priority date	Oct 21, 2009
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

The present invention relates to a heat-generating film and to a heat-generating product comprising same. The heat-generating film of the present invention can continuously and stably generate heat even at a low voltage, for example, at a voltage of 12V or lower. In addition, the heat-generating film of the present invention has excellent comfort properties, filling properties, and flexibility. Accordingly, the heat-generating film of the present invention can be applied to a variety of heat-generating products, for example to a heat-generating sheet for a vehicle or for a baby stroller, or to a variety of portable heat-generating products or the like to exhibit superior effects.

First claim

What is claimed is:

1. A heat-generating film comprising:
a base sheet;
a heat-generating layer which is formed on the base sheet and has two or more separated heat-generating parts patterned parallel to each other in a first linear configuration such that two opposing edges of each heat-generating part are aligned with two opposing edges of each other heat generating part; and
an electrode layer comprising a first main electrode and a second main electrode which are patterned on the base sheet;
wherein the first main electrode comprises:
a first vertical part, to which (+) voltage is applied at the lower part, the first vertical part formed in a direction perpendicular with the heat-generating part;
a second vertical part separated parallel to the first vertical part and formed in an internal direction of the base sheet; and
a horizontal part connecting an end of the first vertical part to an end of the second vertical part;

wherein the second main electrode, to which (−) voltage is applied at the lower part, does not comprise a horizontal part connecting an end of a first vertical part to an end of a second vertical part;
the first vertical part and the second vertical part of the first main electrode and the second main electrode are patterned in a second linear configuration parallel to each other and perpendicular to each heat-generating part having the first linear configuration and the first main electrode and the second main electrode are formed at each of two opposing ends of the base sheet, respectively, and the electrode layer further comprises one or more auxiliary electrodes which are extended from each of the second vertical part of the first main electrode and the second main electrodes in a direction parallel with each heat-generating part,
wherein a two point resistance of the first and second main electrodes is 0.2 Ω/cm or less,
wherein a two point resistance of the auxiliary electrodes is 0.4 Ω/cm to 0.7 Ω/cm,
wherein the pattern of the electrode layer is configured by a respective width and thickness, and spacing between each of the electrodes,
wherein the width of the first and second main electrodes is 8 mm to 30 mm,
wherein the heat-generating part has a width of 5 mm to 15 mm,
wherein a thickness of the first and second main electrodes is 5 μm to 25 μm,
wherein a distance between the auxiliary electrodes extended from the first main electrode or second main electrode is 5 mm to 30 mm,
wherein the auxiliary electrode extended from the first main electrode and the auxiliary electrode extended from the second main electrode are separately arranged with a distance of 4 mm or less,
wherein a width of the auxiliary electrode is 0.5 mm to 1 mm,
wherein a distance between the auxiliary electrode extended from the first main electrode and the second main electrode; or a distance between the auxiliary electrode extended from the second main electrode and the first main electrode is more than 0 mm and less than 4 mm,
wherein a distance between each heat-generating part is between 7 mm and 20 mm,
wherein a width of each heat generating part and the distance between adjacent heat-generating parts are proportional to each other,
wherein a thickness of the heat-generating part is in a range of 1 μm to 10 μm,
wherein a voltage application apparatus which applies a voltage to the electrode layer of the heat-generating film in a diagonal direction even when the voltage application apparatus is connected in the same direction as the first main electrode and second main electrode, and
wherein the heat-generating part comprises a binder resin and carbon nanotubes, wherein the carbon nanotubes comprise an amount of about 3-15 weight parts based on 100 weight parts of the binder resin.

2. the heat-generating film of claim 1 , wherein the heat-generating part further comprises multi-walled carbon nanotubes.

3. The heat-generating film of claim 1 , wherein a punching hole is formed on the base film between the heat-generating parts.

4. The heat-generating film of claim 1 , wherein the first and second main electrodes are contacted with the heat-generating part, and the auxiliary electrode is formed on the upper part of the heat-generating part.

5. The heat-generating film of claim 1 , wherein the main electrode and auxiliary electrode comprise silver.

6. The heat-generating film of claim 1 , which further comprises a protection layer formed on the upper part of the electrode layer.

7. The heat-generating film of claim 1 , which further comprises a surface layer formed on the upper part of the electrode layer.

8. The heat-generating film of claim 1 , wherein the binder resin is selected from the group consisting of acryl resin, polyester resin, PVC resin, PVAc resin, and EVA resin.

Assignees

• Yue Seonghoon
• Jung Yongbae
• Kim Won-Kook
• Kim Jong-Bum
• Lg Hausys Ltd

Inventors

• Yue Seonghoon
• Jung Yongbae
• Kim Won-Kook
• Kim Jong-Bum

Classifications

• H05B2203/006

  using interdigitated electrodes · CPC title

• H05B3/34 Primary

  flexible, e.g. heating nets or webs · CPC title

• H05B2203/029

  Heaters specially adapted for seat warmers · CPC title

• H05B2214/04

  Heating means manufactured by using nanotechnology · CPC title

• H05B3/145

  Carbon only, e.g. carbon black, graphite · CPC title