Systems and methods for establishing virtual constraint boundaries

Patent metadata

Field	Value
Publication number	US-9603665-B2
Application number	US-201414205702-A
Country	US
Kind code	B2
Filing date	Mar 12, 2014
Priority date	Mar 13, 2013
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

Systems and methods for establishing and tracking virtual boundaries. The virtual boundaries can delineate zones in which an instrument is not permitted during a surgical procedure. The virtual boundaries can also delineate zones in which the surgical instrument is permitted during the surgical procedure. The virtual boundaries can also identify objects or structures to be treated by the instrument or to be avoided by the instrument during the surgical procedure.

First claim

What is claimed is:

1. A method of using a plurality of virtual boundaries to guide movement of a surgical instrument, said method comprising:
tracking movement of a first of the plurality of virtual boundaries wherein the first virtual boundary is associated with anatomy to be treated by the instrument;
tracking movement of the instrument; and
tracking movement of a second of the plurality of virtual boundaries relative to the first virtual boundary wherein the second virtual boundary is associated with a periphery of an opening in a patient to be avoided by the instrument;
guiding movement of the instrument relative to each of the first and second virtual boundaries as the first and second virtual boundaries move relative to one another.

2. A method as set forth in claim 1 wherein guiding movement of the instrument relative to the first and second virtual boundaries is further defined as guiding cutting of the anatomy relative to the first virtual boundary and guiding movement of the instrument so that the instrument avoids contact with the periphery of the opening associated with the second virtual boundary.

3. A method as set forth in claim 1 including tracking movement of a third of the plurality of virtual boundaries movable relative to the first and second virtual boundaries and guiding movement of the instrument relative to each of the first, second, and third virtual boundaries.

4. A method as set forth in claim 3 comprising defining the opening in the patient for receipt of the instrument based on positions of the second and third virtual boundaries.

5. A method as set forth in claim 3 comprising monitoring a position of the periphery of the opening based on positions of the second and third virtual boundaries.

6. A method as set forth in claim 1 comprising tracking movement of the second virtual boundary using a second boundary tracking device.

7. A method as set forth in claim 6 wherein the second boundary tracking device includes one or more tracking elements.

8. A method as set forth in claim 7 wherein the one or more tracking elements include light emitting diodes.

9. A method as set forth in claim 7 wherein the tracking elements include optical tracking elements and further comprising receiving optical signals from the optical tracking elements using a plurality of sensing devices.

10. A method as set forth in claim 6 wherein the second boundary tracking device includes a tracker mountable to a retractor for tracking movement of the second virtual boundary.

11. A method as set forth in claim 6 wherein the second boundary tracking device includes at least one tracking element integrated into a retractor for tracking movement of the second virtual boundary.

12. A method as set forth in claim 6 wherein the second boundary tracking device includes a flexible shape sensing system positionable adjacent the periphery of the opening for tracking movement of the second virtual boundary.

13. A method as set forth in claim 1 further comprising tracking movement of the second virtual boundary with a machine vision system.

14. A method as set forth in claim 1 further comprising detecting movement of the periphery of the opening with a machine vision system and adjusting a position of the second virtual boundary after the second virtual boundary moves using position information derived from images taken by the machine vision system.

15. A method as set forth in claim 1 further comprising capturing points associated with the periphery of the opening with a pointer and creating the second virtual boundary based on information relating to the points.

16. A method as set forth in claim 1 comprising tracking movement of the first virtual boundary using a first boundary tracking device, tracking movement of the second virtual boundary using a second boundary tracking device and tracking movement of the instrument using an instrument tracking device.

17. A method as set forth in claim 1 comprising controlling a position of the instrument with a surgical manipulator having a plurality of arms and a plurality of actuators.

18. A method as set forth in claim 17 further comprising operating the surgical manipulator in a manual mode and a semi-autonomous mode.

Assignees

• Stryker Corp

Inventors

• Bowling David Gene
• Malackowski Donald W
• Moctezuma De La Barrera José Luis
• Roessler Patrick
• Culp Jerry A
• Stuart John Michael
• Beer Joel N

Classifications

• Y10S901/47

  Optical · CPC title

• A61B17/16

  Instruments for performing osteoclasis; Drills or chisels for bones; Trepans {(arthroscopic bone cutters A61B17/320016)} · CPC title

• A61B2034/2061

  using shape-sensors, e.g. fiber shape sensors with Bragg gratings · CPC title

• A61B2034/2048

  using an accelerometer or inertia sensor · CPC title

• A61B2090/3945

  Active visible markers, e.g. light emitting diodes · CPC title