Thermal management device and method for making the same
US-9500416-B2 · Nov 22, 2016 · US
US9593890B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9593890-B2 |
| Application number | US-201314080668-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 14, 2013 |
| Priority date | Nov 14, 2013 |
| Publication date | Mar 14, 2017 |
| Grant date | Mar 14, 2017 |
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A thermal control insert and a thermal resistant hollow block. The thermal resistant hollow block includes a hollow block having a cavity and an elongate member positioned within the cavity that has a generally spiral shaped pathway which forms a generally closed pathway to receive a heated fluid when the elongate member is positioned within the cavity of the hollow block. The generally spiral shaped pathway passes the heated fluid in a forward direction through the generally closed pathway toward a central open area at an inner end of the generally closed pathway of the elongate member. As fluid accumulates in the central open area, the fluid loses kinetic energy and becomes stagnant to provide a relatively high thermal resistance to heat transfer.
Opening claim text (preview).
I claim: 1. A thermal control insert for a hollow block, comprising: an elongate member adapted to be positioned within a cavity formed in a hollow block, the elongate member having a generally spiral shaped pathway, the elongate member is comprised of an insulting material, the generally spiral shaped pathway forming: i) an outer end to be positioned in a facing relation to a heated surface of the hollow block; ii) a continuous pathway to an inner end to receive a fluid when positioned within the cavity of the hollow block, wherein the inner end is disposed away from the outer end and defines a central open area; and iii) at least six continuous changes of direction to define the spiral pathway whereby the fluid flows from the outer end towards the inner end, wherein the fluid moves along the generally spiral shaped pathway in a forward direction toward the central open area at the inner end of the generally closed pathway and the fluid accumulating in the central open area loses kinetic energy to provide a thermal resistance to heat transfer. 2. The thermal control insert for a hollow block according to claim 1 , wherein the generally spiral shaped pathway of the elongate member is a generally circular spiral shaped pathway. 3. The thermal control insert for a hollow block according to claim 1 , wherein the generally spiral shaped pathway of the elongate member is a generally rectangular spiral shaped pathway. 4. The thermal control insert for a hollow block according to claim 1 , wherein the generally spiral shaped pathway allows for the fluid to be stacked in the central open area. 5. The thermal control insert for a hollow block according to claim 1 , wherein the fluid comprises a gas. 6. The thermal control insert for a hollow block according to claim 1 , wherein the fluid comprises air. 7. The thermal control insert for a hollow block according to claim 1 , further comprising: a plurality of said elongate members, each said elongate member adapted to be positioned within a cavity formed in a hollow block having a plurality of cavities, the plurality of elongate members each having said generally spiral shaped pathway, the generally spiral shaped pathway forming a generally closed pathway to receive a fluid when positioned within a corresponding said cavity of the plurality of cavities of the hollow block. 8. The thermal control insert for a hollow block according to claim 7 , wherein said generally spiral shaped pathway of one or more of said plurality of elongate members is a generally circular spiral shaped pathway. 9. The thermal control insert for a hollow block according to claim 7 , wherein said generally spiral shaped pathway of one or more of said plurality of elongate members is a generally rectangular spiral shaped pathway. 10. The thermal control insert for a hollow block according to claim 7 , wherein a said generally spiral shaped pathway allows for the fluid to be stacked in the central open area at the inner end of a corresponding said generally closed pathway. 11. The thermal control insert for a hollow block according to claim 1 , wherein said generally spiral shaped pathway of said elongate member comprises a walled structure forming the generally closed pathway having a radius of curvature measured from a central point in the central open area, the radius of curvature increasing in magnitude extending from the central point in the central open area in a direction from the inner end of the generally closed pathway to an outer end of the generally closed pathway formed by the elongate member. 12. A thermal resistant hollow block, comprising: a hollow block having at least one cavity, wherein the block has a surface designated as a heated surface and an opposite surface designated as a cool surface; and at least one elongate member, each said elongate member positioned within a corresponding said cavity, said elongate member having a generally spiral shaped pathway, the generally spiral shaped pathway forming: i) an outer end to be positioned in a facing relation to the heated surface of the hollow block; ii) a continuous pathway to an inner end to receive a fluid when positioned within the cavity of the hollow block, wherein the inner end is disposed away from the outer end and defines a central open area; and iii) at least six continuous changes of direction to define the spiral pathway whereby the fluid flows from the outer end towards the inner end, wherein the fluid moves along the generally spiral shaped pathway in a forward direction toward the central open area at the inner end of the generally closed pathway of a corresponding said elongate member and the fluid accumulating in the central open area loses kinetic energy to provide a thermal resistance to heat transfer. 13. The thermal resistant hollow block according to claim 12 , wherein the generally spiral shaped pathway of at least one said elongate member is a generally circular spiral shaped pathway. 14. The thermal resistant hollow block according to claim 12 , wherein the generally spiral shaped pathway of at least one said elongate member is a generally rectangular spiral shaped pathway. 15. The thermal resistant hollow block according to claim 12 , wherein the generally spiral shaped pathway allows for the fluid to be stacked in the central open area of a corresponding said elongate member. 16. The thermal resistant hollow block according to claim 12 , wherein said hollow block is comprised of a clay material.
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