Submerged burner with multiple injectors

Patent metadata

Field	Value
Publication number	US-9587825-B2
Application number	US-201314377397-A
Country	US
Kind code	B2
Filing date	Feb 5, 2013
Priority date	Feb 8, 2012
Publication date	Mar 7, 2017
Grant date	Mar 7, 2017

Abstract

A submerged burner for a glass- or rock-melting furnace, including a plurality of in-line injectors, each injector including a cylinder-shaped mixing chamber, with an ejection orifice, a fuel-supply duct and an oxidant-supply duct opening into the mixing chamber at the cylinder jacket in a direction causing a tangential flow of the fuel and of the oxidant relative to the cylinder jacket, and a duct system making it possible for a coolant to flow inside the burner, and, preferably on either side of the alignment of injectors, placed parallel to and all along the latter, solid metal sides rising from the injectors, and protective partitions situated on the top of the solid metal sides.

First claim

The invention claimed is:

1. A melting furnace with a zone for the insertion of vitrifiable materials, a zone for the outlet of molten material and, between said zones, a zone for the flow of the molten material, said furnace comprising, in the zone for the flow of the molten material, at least one submerged burner comprising
an alignment of a plurality of injectors, each injector comprising a cylinder-shaped mixing chamber, with an ejection orifice, a fuel-supply duct to supply a fuel and an oxidant-supply duct to supply an oxidant, said fuel-supply duct and said oxidant-supply duct opening into the mixing chamber at a cylinder jacket of the cylinder-shaped mixing chamber at diametrically opposed points and in a direction causing a tangential flow of the fuel and of the oxidant relative to the cylinder jacket, and
a duct system for a coolant to flow inside the burner,
said burner being placed so that a direction of alignment of the injectors is essentially perpendicular to a direction of flow of the molten material.

2. The melting furnace according to claim 1 , comprising metal walls and wherein the furnace essentially has no insulating materials made of refractory ceramics, at least in the submerged zones.

3. The melting furnace according to claim 1 , further comprising at least one duct system making it possible for a coolant to flow inside the furnace walls.

4. The melting furnace according to claim 1 , wherein the fuel-supply duct and oxidant-supply duct open into a bottom quarter of the cylinder jacket.

5. The melting furnace according to claim 1 , further comprising, on either side of the alignment of the plurality of injectors, placed parallel to and all along the latter, solid metal sides rising from the injectors, said solid metal sides having a thickness that increases with a distance relative to the plurality of injectors.

6. The melting furnace according to claim 5 , wherein the solid metal sides comprise on their surface a plurality of protruding elements.

7. The melting furnace according to claim 6 , wherein the plurality of protruding elements are distributed evenly over the whole surface of the sides.

8. The melting furnace according to claim 5 , further comprising vertical protective partitions in contact with the solid metal sides and extending beyond a top of the solid metal sides.

9. The melting furnace according to claim 8 , wherein a thickness of the vertical protective partitions is between 0.5 and 2.5 cm.

10. The melting furnace according to claim 8 , wherein a height of the vertical protective partitions is between 5 and 10 cm.

11. The melting furnace according to claim 5 , wherein the metal sides have a shape of a staircase with a plurality of steps.

12. The melting furnace according to claim 5 , further comprising, at each of the ends of the alignment of injectors, a rising solid metal side forming a right angle with the solid metal sides placed parallel to the alignment of injectors, and optionally a vertical protective partition in contact with the solid metal side and extending beyond the top of the latter.

13. The melting furnace according to claim 5 , wherein a distance between the alignment of the injectors and the solid metal sides is between 20 and 60 mm.

14. The melting furnace according to claim 1 , wherein the fuel-supply ducts of the plurality of injectors branch off from a common fuel-inlet duct, and the oxidant-supply ducts of the plurality of injectors branch off from a common oxidant-inlet duct, each of the fuel-inlet and oxidant-supply ducts comprising a flow-regulating device.

15. The melting furnace according to claim 1 , wherein the ejection orifice has a diameter of between 2 and 20 mm.

16. The melting furnace according to claim 1 , wherein the cylinder-shaped mixing chamber has a height of between 12 and 30 mm.

Assignees

• Saint Gobain Isover

Inventors

• Lefrere Yannick
• Marie Julien
• Galley David
• Chesnel Sebastien
• Lopepe Frederic
• Boulanov Oleg

Classifications

• F23D99/004

  for use in particular heating operations · CPC title

• Y02P40/50

  Glass production, e.g. reusing waste heat during processing or shaping · CPC title

• F23D91/02

  Mechanical Engineering · mapped topic

• F23D2900/14642

  with jet mixers with more than one gas injection nozzles or orifices for a single mixing tube · CPC title

• C03B2211/22

  by direct combustion in the melt · CPC title