Method for destabilizing a Pickering emulsion

Patent metadata

Field	Value
Publication number	US-9579616-B2
Application number	US-201214237761-A
Country	US
Kind code	B2
Filing date	Aug 9, 2012
Priority date	Aug 11, 2011
Publication date	Feb 28, 2017
Grant date	Feb 28, 2017

Abstract

The present invention relates to a Pickering destabilisation method. The present invention also relates to a method for phase separation, and specifically to a method for separating hydrocarbons for hydrocarbon extraction, as well as to a method for manufacturing porous substrates and to a method for manufacturing finished products.

First claim

The invention claimed is:

1. A process of destabilizing a Pickering emulsion comprising:
(i) preparation of a Pickering emulsion comprising:
a continuous phase in which nanoparticles are suspended, and
a non-continuous phase, which is an immiscible liquid dispersed in said continuous phase in the form of droplets,

(ii) injection into the continuous phase of a solvent which is miscible with said continuous phase, so as to trigger coalescence between the continuous and non-continuous phases, the non-continuous phase/nanoparticles ratio by weight being between 4 and 20,000, and
(iii) separation, by pumping, either of the continuous phase or of the noncontinuous phase,
wherein the solvent is (a) water when the continuous phase is an alcohol of formula R—OH, in which R is a C 1 to C 8 hydrocarbon chain, or (b) an alcohol of formula R—OH, in which R is a C 1 to C 8 hydrocarbon chain when the continuous phase is water.

2. The process as claimed in claim 1 , in which the non-continuous phase/nanoparticles ratio by weight is between 100 and 10,000.

3. The process as claimed in claim 1 , in which the continuous phase is chosen From water or an alcohol of formula R—OH where R is a C 1 to C 8 hydrocarbon chain.

4. The process as claimed in claim 1 , in which the non-continuous phase is a mineral oil, a fluorinated oil, a fatty acid or a (meth)acrylate oligomer.

5. The process as claimed in claim 1 , in which the non-continuous phase is a mineral oil comprising a mixture of hydrocarbons.

6. The process as claimed in claim 1 , in which the non-continuous phase is a (meth)acrylate oligomer selected from the group consisting of tripropylene glycol diacrylate (TPGDA), ethylene glycol dimethacrylate, polyethylene glycol diacrylate (PEGDA), pentaerythritol triacrylate, trimethylolpropane triacrylate (TM PTA) and 1,6-hexanediol diacrylate.

7. The process as claimed in claim 1 , in which the amount of the solvent injected during stage (ii) represents between 10% and 70% by volume, with respect to the total volume of the continuous phase.

8. The process as claimed in claim 1 , in which the nanoparticles are selected from the group consisting of silica, gold, iron oxide, cerium oxide, titanium dioxide or clay nanoparticles and quantum dots.

9. The process as claimed in claim 1 , in which the nanoparticles have a diameter of between 10 and 50 nm.

10. The process as claimed in claim 1 , in which the concentration of nanoparticles is between 0.1 and 20 g·l −l with respect to the continuous phase.

11. The process as claimed in claim 1 , in which the nanoparticles are silica nano-particles modified at the surface by etherification of the silanol groups by an alcohol or by grafting an organosilane at their surface.

12. The process as claimed in claim 11 , in which the organosilane is an organoalkoxysilane.

13. The process as claimed in claim 11 , in which the continuous phase is water and the degree of covering of the silica nanoparticles by the organosilane is between 5% and 40%.

14. The process as claimed in claim 11 , in which the continuous phase is an alcohol of formula R—OH, where R is a C 1 to C 8 hydrocarbon chain, and the degree of covering of the silica nanoparticles by the organosilane is between 40% and 85%.

15. The process as claimed in claim 1 , in which the solvent is injected into the continuous phase at a flow rate of between 10 −5 and 10 −2 m 3 /h during stage (ii).

16. A process of manufacturing porous substrates, comprising stages (i), (ii), and (iii) as defined according to claim 1 , followed by a stage of drying of the coalesced phase obtained on conclusion of stage (iii).

17. A process of manufacturing finished materials, characterized in that it comprises stages (i), (ii), and (iii) as defined according to claim 1 , followed by a stage of polymerization under UV irradiation, and in that the non-continuous phase is a (meth)acrylate oligomer.

18. A process of destabilizing a Pickering emulsion comprising:
(i) preparation of a Pickering emulsion comprising:
a continuous phase in which nanoparticles are suspended, and
a noncontinuous phase, which is an immiscible liquid dispersed in said continuous phase in the form of droplets,

(ii) injection into the continuous phase of a solvent which is miscible with said continuous phase, so as to trigger a coalescence between the continuous and noncontinuous phases,
the noncontinuous phase/nanoparticles ratio by weight being between 4 and 20,000,
wherein the nanoparticles are silica nano-particles modified at the surface by grafting an organoalkoxysilane at their surface; and the solvent is (a) water when the continuous phase is an alcohol of formula R OH, in which R is a C1 to C8 hydrocarbon chain, or (b) an alcohol of formula R OH, in which R is a C1 to C8 hydrocarbon chain when the continuous phase is water.

19. A process of destabilizing a Pickering emulsion comprising:
(i) preparation of a Pickering emulsion comprising:
a continuous phase in which nanoparticles are suspended, and
a noncontinuous phase, which is an immiscible liquid dispersed in said continuous phase in the form of droplets,

(ii) injection into the continuous phase of a solvent which is miscible with said continuous phase, so as to trigger a coalescence between the continuous and noncontinuous phases,
the noncontinuous phase/nanoparticles ratio by weight being between 4 and 20,000,
wherein the solvent is (a) water when the continuous phase is an alcohol of formula R OH, in which R is a C1 to C8 hydrocarbon chain, or (b) an alcohol of formula R OH, in which R is a C1 to C8 hydrocarbon chain when the continuous phase is water; and the solvent is injected into the continuous phase at a flow rate of between 10 −5 and 10 −2 m 3 /h during stage (ii).

Assignees

• Malloggi Florent
• Thill Antoine
• Fouilloux Sarah
• Commissariat Energie Atomique

Inventors

• Malloggi Florent
• Thill Antoine
• Fouilloux Sarah

Classifications

• C08F122/10

  Esters · CPC title

• B01F17/0007 Primary

  Operations & Transport · mapped topic

• B01D17/047 Primary

  with separation aids · CPC title

• C09K23/002 Primary

  Inorganic compounds · CPC title