Hydrophobic mesh cover

Patent metadata

Field	Value
Publication number	US-9573165-B2
Application number	US-201414474435-A
Country	US
Kind code	B2
Filing date	Sep 2, 2014
Priority date	Aug 22, 2014
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A screen having a hydrophobic portion to resist the entry of liquid into an acoustic module and a hydrophilic portion to aid in the removal of liquid from an acoustic chamber is described. The screen is placed in an orifice in the acoustic module between the external environment and the internal acoustic chamber.

First claim

We claim:

1. An acoustic module, comprising:
an acoustic chamber;
an audio component disposed within the acoustic chamber;
a port adjacent an external environment and the acoustic chamber; and
a semi-permeable barrier material disposed within the port and comprising:
a first side facing the external environment and exhibiting a hydrophobic characteristic;
a second side facing the acoustic chamber and opposite the first side, and exhibiting a hydrophilic characteristic; wherein the audio component is configured to emit inaudible acoustic waves that move moisture toward and through the semi-permeable barrier material.

2. The acoustic module of claim 1 , wherein the semi-permeable barrier material is a synthetic mesh.

3. The acoustic module of claim 1 , wherein the first side includes a hydrophobic coating selected from among manganese oxide polystyrene, zinc oxide polystyrene, precipitated calcium carbonate, carbon-nanotubes, silica nano-coating, polytetrafluoroethylene, silicon, and various flouropolymers.

4. The acoustic module of claim 1 wherein the second side includes a hydrophilic coating selected from silicon dioxide (SiO 2 ), polyethylene glycol and silicon nitride (SiN 1 ).

5. The acoustic module of claim 2 , wherein the first side includes a first mesh portion having a smaller opening size than the second side.

6. The acoustic module of claim 5 , wherein the second side includes a second mesh portion having a larger opening size than the first side.

7. The acoustic module of claim 6 , wherein the first mesh portion is laminated onto the second mesh portion.

8. A cover for an acoustic module that includes an audio component, the cover comprising:
a liquid permeable material having a first side and a second side;
the first side including a hydrophobic coating; and
the second side including a hydrophilic coating configured to be oriented towards the audio component,
wherein the liquid permeable material allows liquid to pass from the first side of the liquid permeable material to the second side of the liquid permeable material to dry the acoustic module.

9. The cover of claim 8 wherein the liquid permeable material comprises synthetic mesh.

10. The cover of claim 8 wherein the hydrophilic coating includes a coating selected from silicon dioxide (SiO 2 ), polyethylene glycol and silicon nitride (SiN 1 ).

11. The cover of claim 8 , wherein the hydrophobic coating is selected from among:
manganese oxide polystyrene;
zinc oxide polystyrene;
precipitated calcium carbonate;
carbon-nanotubes;
silica nano-coating;
polytetrafluoroethylene;
silicon; and
a flouropolymer.

12. A cover for an acoustic module comprising:
a hydrophilic mesh material having a first size mesh opening; and
a hydrophobic mesh material having a second size mesh opening smaller than the first size mesh opening; wherein the hydrophilic mesh material is adjacent to the hydrophobic mesh material to form the cover,
wherein when liquid is received at the hydrophilic mesh material, the hydrophilic and hydrophobic mesh materials cooperate to dry the acoustic module by moving the liquid through the cover.

13. The cover of claim 12 , wherein the hydrophilic and hydrophobic mesh materials are synthetic meshes.

14. The cover of claim 12 , wherein the hydrophobic mesh material includes a hydrophobic coating selected from among: manganese oxide polystyrene; zinc oxide polystyrene; precipitated calcium carbonate; carbon-nanotubes; silica nano-coating; polytetrafluoroethylene; silicon; and a flouropolymer.

15. The cover of claim 12 wherein the hydrophilic and hydrophobic mesh materials are offset from one another.

16. A device for drying an acoustic chamber, the device comprising:
a cover material covering a port of the acoustic chamber, the cover material comprising a screen having a hydrophobic side and a hydrophilic side, wherein:
the hydrophobic side is adjacent an exterior environment outside the acoustic chamber;
the hydrophilic side is adjacent an interior portion of the acoustic chamber; and
the screen is configured to move liquid within the acoustic chamber from the hydrophilic side to the hydrophobic side by capillary action.

17. The device of claim 16 wherein:
the hydrophobic side includes a first mesh portion having a first opening size;
the hydrophilic side includes a second mesh portion having a second opening size larger than the first opening size; and
the first mesh portion is laminated to the second mesh portion.

18. The device of claim 16 further comprising a sensor to detect the presence of liquid in the acoustic chamber.

19. The device of claim 18 wherein the sensor is selected from among: an acoustic sensor; a pressure sensor; an optical sensor; a moisture sensor;
and a conductive sensor.

20. The device of claim 16 wherein the acoustic chamber includes at least one of a speaker or a microphone.

Assignees

• Apple Inc

Inventors

• Weber Douglas J
• Matsuyuki Naoto

Classifications

• B32B2307/10

  having particular acoustical properties · CPC title

• H01J2237/3341

  Reactive etching · CPC title

• B32B2255/02

  on fibrous or filamentary layer · CPC title

• B32B5/028

  Net structure, e.g. spaced apart filaments bonded at the crossing points · CPC title

• B32B2307/728

  Hydrophilic · CPC title