Laminated diffraction optical element and production method therefor

Patent metadata

Field	Value
Publication number	US-9557454-B2
Application number	US-201313890008-A
Country	US
Kind code	B2
Filing date	May 8, 2013
Priority date	May 11, 2012
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

A laminated diffraction optical element includes a substrate, and a resin layer provided on the substrate and including an optically effective portion and an optically non-effective outer portion adjacent to the optically effective portion. The optically non-effective outer portion in the resin layer has a continuous shape such that a layer thickness decreases when extending toward an outer periphery of the substrate. An angle formed between a straight line connecting both ends of the continuous shape and a tangent to a surface of the substrate at a point opposite to an end closer to the surface of the substrate is within a range of 20 to 60 degrees.

First claim

What is claimed is:

1. A laminated diffraction optical element comprising:
a substrate; and
a resin layer provided on the substrate and including an optically effective portion and an optically non-effective outer portion adjacent to the optically effective portion,
wherein the optically non-effective outer portion in the resin layer includes at least a continuous first shape such that a layer thickness decreases when extending toward an outer periphery of the substrate and a second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery of the substrate,
wherein an angle formed between a straight line connecting both ends of the continuous first shape such that the layer thickness decreases and a tangent to a surface of the substrate at a point opposite to an end closer to the surface of the substrate is within a range of 20 to 60 degrees,
wherein the optically non-effective outer portion in the resin layer includes repetitive pairs of the continuous first shape such that the layer thickness decreases when extending toward the outer periphery of the substrate and the second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery of the substrate,
wherein the number of the repetitive pairs is within a range of 2 to 10, and
wherein the repetitive pairs are concentrically provided.

2. The laminated diffraction optical element according to claim 1 , wherein the resin layer contains indium oxide particles doped with tin.

3. The laminated diffraction optical element according to claim 1 , wherein a thickness unevenness of the optically effective portion in the resin layer is less than 10% of an average thickness of the optically effective portion.

4. The laminated diffraction optical element according to claim 1 , wherein the resin layer is concentrically provided to the optically effective portion.

5. A production method for a laminated diffraction optical element, comprising the steps of:
supplying resin between a substrate and a mold;
filling the mold with the resin;
setting the supplied resin; and
separating the mold to form, on the substrate, a resin layer including an optically effective portion and an optically non-effective outer portion adjacent to the optically effective portion,
wherein a concentric portion of the mold configured to form the optically non-effective outer portion has at least a continuous first shape such that a mold thickness increases when extending toward an outer periphery and a second shape, adjacent to the continuous first shape, such that the mold thickness decreases when extending toward the outer periphery,
wherein, in the step of supplying the resin, an angle formed between a straight line connecting both ends of the continuous first shape of the mold such that the mold thickness increases and a tangent to the substrate is within a range of 20 to 60 degrees,
wherein the portion of the mold configured to form the optically non-effective outer portion has repetitive pairs of the continuous first shape such that the layer thickness decreases when extending toward the outer periphery and the second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery,
wherein the number of the repetitive pairs is within a range of 2 to 10, and
wherein in the step of filling the mold, after the resin is filled in the first shape, the resin is filled in the second shape adjacent to an outside of the first shape.

6. The production method for the laminated diffraction optical element according to claim 5 , wherein the resin is supplied while pressure is applied to the substrate in the step of supplying resin.

7. The production method for the laminated diffraction optical element according to claim 5 , wherein, in the step of filling the mold, the resin provided in the first shape spreads to turn in a circumferential direction of the substrate.

8. A laminated diffraction optical element comprising:
a substrate; and
a resin layer provided on the substrate and including an optically effective portion and an optically non-effective outer portion adjacent to the optically effective portion,
wherein the optically non-effective outer portion in the resin layer includes at least a continuous first shape such that a layer thickness decreases when extending toward an outer periphery of the substrate and a second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery of the substrate,
wherein the optically non-effective outer portion in the resin layer includes repetitive pairs of the continuous first shape such that the layer thickness decreases when extending toward the outer periphery of the substrate and the second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery of the substrate, and
wherein the number of the repetitive pairs is within a range of 2 to 10.

9. A production method for a laminated diffraction optical element, comprising the steps of:
supplying resin between a substrate and a mold;

setting the supplied resin; and
separating the mold to form, on the substrate, a resin layer including an optically effective portion and an optically non-effective outer portion adjacent to the optically effective portion,
wherein a portion of the mold configured to form the optically non-effective outer portion has at least a continuous first shape such that a mold thickness increases when extending toward an outer periphery and a second shape, adjacent to the continuous first shape, such that the mold thickness decreases when extending toward the outer periphery,
wherein the portion of the mold configured to form the optically non-effective outer portion has repetitive pairs of the continuous first shape such that the layer thickness decreases when extending toward the outer periphery and the second shape, adjacent to the first shape, such that the layer thickness increases when extending toward the outer periphery, and
wherein the number of the repetitive pairs is within a range of 2 to 10.

Assignees

• Canon Kk

Inventors

• Niwa Maiko

Classifications

• B29D11/00769 Primary

  Producing diffraction gratings · CPC title

• G02B5/1852 Primary

  using mechanical means, e.g. ruling with diamond tool, moulding · CPC title

• G02B5/18 Primary

  Diffraction gratings {(holographic optical elements G02B5/32, G03H; integrally combined with optical fibres G02B6/02057; for coupling light guides G02B6/34; integrally combined with optical integrated light guides G02B6/12; grating systems G02B27/44)} · CPC title