Positive electrode for lithium secondary battery, manufacturing method thereof, and lithium secondary battery

Patent metadata

Field	Value
Publication number	US-9556536-B2
Application number	US-201514923798-A
Country	US
Kind code	B2
Filing date	Oct 27, 2015
Priority date	Sep 9, 2011
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

Occlusion and release of lithium ion are likely to one-dimensionally occur in the b-axis direction of a crystal in a lithium-containing composite oxide having an olivine structure. Thus, a positive electrode in which the b-axes of lithium-containing composite oxide single crystals are oriented vertically to a surface of a positive electrode current collector is provided. The lithium-containing composite oxide particles are mixed with graphene oxide and then pressure is applied thereto, whereby the rectangular parallelepiped or substantially rectangular parallelepiped particles are likely to slip. In addition, in the case where the rectangular parallelepiped or substantially rectangular parallelepiped particles whose length in the b-axis direction is shorter than those in the a-axis direction and the c-axis direction are used, when pressure is applied in one direction, the b-axes can be oriented in the one direction.

First claim

What is claimed is:

1. A method for manufacturing a positive electrode for a lithium secondary battery, comprising the steps of:
forming a mixture including a lithium-containing composite oxide having an olivine structure and a graphene oxide, on a positive electrode current collector;
applying a pressure to the mixture vertically or substantially vertically to a surface of the positive electrode current collector; and
reducing the graphene oxide,
wherein a peak intensity ratio of a (020) diffraction to a (101) diffraction of the lithium-containing composite oxide having the olivine structure in a X-ray diffraction spectrum is greater than or equal to 4.5 and less than or equal to 5.5.

2. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 1 , wherein the lithium-containing composite oxide having the olivine structure is lithium iron phosphate.

3. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 1 , wherein the lithium-containing composite oxide having the olivine structure is a rectangular parallelepiped or substantially rectangular parallelepiped particle.

4. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 1 , wherein the lithium-containing composite oxide having the olivine structure is a rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle.

5. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 4 , wherein a b-axis of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure is oriented vertically to the surface of the positive electrode current collector.

6. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 4 , wherein a length in a b-axis direction of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure is shorter than lengths in an a-axis direction and a c-axis direction of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure.

7. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 1 ,
wherein the graphene oxide is multilayer graphene oxide including 2 to 100 graphene oxide sheets.

8. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 1 , wherein the step of reducing is performed by baking.

9. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 8 , wherein a temperature of the baking is higher than or equal to 200° C. and lower than or equal to 300° C.

10. A method for manufacturing a positive electrode for a lithium secondary battery, comprising the steps of:
mixing a lithium-containing composite oxide having an olivine structure and a graphene oxide;
grinding the lithium-containing composite oxide having the olivine structure and the graphene oxide;
forming a slurry containing the lithium-containing composite oxide having the olivine structure and the graphene oxide;
applying the slurry to a surface of a positive electrode current collector;
applying a pressure to the positive electrode current collector; and
reducing the graphene oxide,
wherein a peak intensity ratio of a (020) diffraction to a (101) diffraction of the lithium-containing composite oxide having the olivine structure in a X-ray diffraction spectrum is greater than or equal to 4.5 and less than or equal to 5.5.

11. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 10 , wherein the lithium-containing composite oxide having the olivine structure is lithium iron phosphate.

12. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 10 , wherein the lithium-containing composite oxide having the olivine structure is a rectangular parallelepiped or substantially rectangular parallelepiped particle.

13. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 10 , wherein the lithium-containing composite oxide having the olivine structure is a rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle.

14. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 13 , wherein a b-axis of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure is oriented vertically to the surface of the positive electrode current collector.

15. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 13 , wherein a length in a b-axis direction of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure is shorter than lengths in an a-axis direction and a c-axis direction of the rectangular parallelepiped or substantially rectangular parallelepiped single crystal particle of the lithium-containing composite oxide having the olivine structure.

16. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 10 , wherein the graphene oxide is multilayer graphene oxide including 2 to 100 graphene oxide sheets.

17. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 10 , wherein the step of reducing is performed by baking.

18. The method for manufacturing a positive electrode for a lithium secondary battery according to claim 17 , wherein a temperature of the baking is higher than or equal to 200° C. and lower than or equal to 300° C.

Assignees

• Semiconductor Energy Lab

Inventors

• Miwa Takuya
• Inoue Nobuhiro
• Nomoto Kuniharu
• Momo Junpei

Classifications

• Y02P70/54

  Cross-Sectional Technologies · mapped topic

• H01M4/0404

  by coating on electrode collectors · CPC title

• C01B25/306 Primary

  from phosphates · CPC title

• C30B29/14 Primary

  Phosphates · CPC title

• C01B25/45

  containing plural metal, or metal and ammonium · CPC title