Composite cathode material and method for preparing the same, lithium ion battery

Patent metadata

Field	Value
Publication number	US-2025038193-A1
Application number	US-202218276838-A
Country	US
Kind code	A1
Filing date	Feb 18, 2022
Priority date	Feb 16, 2022
Publication date	Jan 30, 2025
Grant date	—

Abstract

The present application relates to field of cathode material, and a cathode material and a method for preparing the same, a lithium ion battery provided, where the cathode material includes an active material having a chemical formula Li a (Ni x Co y R z ) 1-b M b O 2 , where 0.9≤a≤1.10, x+y+z=1, 0.8≤x≤0.99, 0≤y≤0.15, 0≤z≤0.1, 0≤b≤0.1; R includes Al and/or Mn, M includes a metal element; and a coating layer on surface of the active material, where the coating layer includes a phosphate compound; the cathode material has a particle hardness of Cs≥50 Mpa and satisfies the following: Cs 10 /Cs 50 ≥0.7; where Cs 10 is hardness of particles with a particle size D10, and Cs 50 is hardness of particles with a particle size D50. The cathode material and method for preparing the same, lithium ion battery provided, which improve coating uniformity, precisely control coating amount, improve rate and cycling performance of lithium ion battery, and reduce production costs.

First claim

1 . A composite cathode material comprising:
an active material having a chemical formula Li a (Ni x Co y R z ) 1-b M b O 2 , wherein 0.9≤a≤1.10, x+y+z=1, 0.8≤x≤0.99, 0≤y≤0.15, 0≤z≤0.1, 0≤b≤0.1; R comprises Al and/or Mn, and M comprises a metal element; a coating layer distributed on a surface of the active material, wherein the coating layer comprise a phosphate compound; the composite cathode material has a particle hardness of Cs≥50 Mpa and satisfies the following: Cs 10 /Cs 50 ≥0.7; wherein Cs 10 is hardness of particles with a particle size D10, and Cs 50 is hardness of particles with a particle size D50.

2 . The composite cathode material according to claim 1 , wherein the composite cathode material satisfies at least one of the following conditions a to c:
a. M of the Li a (Ni x Co y R z ) 1-b M b O 2 comprises at least one of Mg, Sr, Ca, Ba, Ti, Zr, Mn, Y, Gd, W, Nb, La, and Mo; b. the ratio of x-ray diffraction peak intensity I 003 of (003) crystal plane to x-ray diffraction peak intensity I 104 of (104) crystal plane of the active material is 1.25 or more; c. the Li ion of the active material has an occupation ratio of 98% or more in the Li site of the crystal lattice.

3 . The composite cathode material according to claim 1 , wherein the composite cathode material satisfies at least one of the following conditions a to e:
a. the phosphate compound comprises at least one of Li 3 PO 4 and LiXPO 4 , wherein X comprises at least one of Na, K, Al, Sr, Zr, B, Mg, Ba, Ca, Co, and W; b. the amount of the phosphate compound in the coating layer is from 0.05 wt % to 1.5 wt % of the mass of the active material; c. the composite cathode material has a powder conductivity of from 0.001 S/cm to 0.1 S/cm; d. the composite cathode material has a specific surface area of 0.2 m 2 /g to 2.0 m 2 /g; e. the composite cathode material has an average particle size of 3 μm to 20 μm.

4 . A method for preparing a composite cathode material, wherein the method comprising:
mixing and sintering a primary component, a secondary component, and a lithium compound to yield a sintered product; wherein the primary component comprises at least one of Ni x Co y R z O, Ni x Co y R z (OH) 2 , or Ni x Co y R z OOH, wherein x+y+z=1, 0.8≤x≤0.99, 0≤y≤0.15, 0≤z≤0.1, the secondary component comprises at least one of an oxide of M, a hydroxide of M, or a phosphate of M, M comprises a metal element, R comprises Al and/or Mn; grinding the sintered product, and washing and filtering, resulting in a filter cake of active material; coating a coating solution containing phosphate ions and lithium ions with the filter cake of active material in an atomization manner to yield a composite cathode material; wherein the composite cathode material comprises an active material and a coating layer distributed on the active material surface, and the coating layer including a phosphate compound.

5 . The method according to claim 4 , wherein the method satisfies at least one of the following conditions a to d:
a. the lithium compound is added in an amount such that the ratio of the sum of the molar content of Ni, Co, and R to the molar content of Li in the primary component is 1:(0.9-1.10); b. a condition for obtaining the sintered product are: heating up to 650° C. to 850° C. for sintering for 5 h to 20 h in an flowing oxygen atmosphere; c. the primary component has an average particle size of 3 μm to 20 μm; d. the lithium compound comprises at least one of lithium hydroxide, lithium carbonate, lithium acetate, lithium nitrate, and lithium oxalate.

6 . The method according to claim 4 , wherein the method satisfies at least one of the following conditions a to d:
a. a temperature of the washing is 10° C. to 40° C. and a time of the washing is 10 min to 60 min; b. a wash solvent used is in an amount such that the sintered product (g)/the amount of the wash solvent (L) is 500 g/L to 2000 g/L; c. a time of the filtration is 30 min to 150 min, the water content of the filter cake of active material is 5 wt % or less; d. the filtering comprises one of a pressure filtration and a suction filtration.

7 . The method according to claim 4 , wherein before the coating a coating solution comprising phosphate ions and lithium ions with the filter cake of active material in an atomizing coating manner, the method further comprising:
dissolving a phosphorous source, a soluble lithium compound in an aqueous solution to obtain the coating solution containing phosphate ions and lithium ions.

8 . The method according to claim 7 , wherein the method satisfies at least one of the following conditions a to e:
a. the phosphorous source comprises at least one of HPO 3 , H 3 PO 2 , H 3 PO 4 , Li 3 PO 4 , K 3 PO 4 , BPO 4 , NH 4 H 2 PO 4 , (NH 4 ) 2 HPO 4 , Zr(HPO 4 ) 2 , Na 2 HPO 4 , SrHPO 4 , aHPO 4 , Ba 3 (PO 4 ) 2 , MgHPO 4 , Ca(H 2 PO 2 ) 2 , Al(H 2 PO 4 ) 3 , CoHPO 4 , or H 3 P(W 3 O 10 ) 4 ·nH 2 O, wherein n≥1; b. the soluble lithium compound comprises at least one of lithium hydroxide, lithium carbonate, lithium nitrate, lithium chlorate and lithium acetate; c. in the coating solution, the molar ratio of lithium ions to phosphate ions is (0-10):1; d. the mass of phosphate in the phosphorous source accounts 0.05 wt % to 1.5 wt % of the filter cake of active material; e. the total mass of the phosphorous source and the soluble lithium compound accounts 1.5 wt % to 45 wt % of the coating solution.

9 . The method according to claim 4 , wherein the method satisfies at least one of the following conditions a to b:
a. the atomization manner comprises at least one of ultrasonic atomization and high pressure atomization; b. in the coating process, a temperature of the coating is controlled to be 50° C. to 100° C. and a heat preservation is controlled to be 5 min to 60 min.

10 . The method according to claim 4 , wherein after the coating process, the method further comprises:
drying the composite cathode material, wherein a temperature of the drying is controlled to be 150° C. to 210° C. and a heat preservation is controlled to be 10 h to 24 h.

11 . A lithium ion battery comprising a positive electrode, a negative electrode, a separator, a non-aqueous electrolyte, and a case, wherein the positive electrode comprises a current collector, and a composite cathode material according to claim 1 .

Assignees

• Btr Nano Tech Co Ltd
• Panasonic Energy Co Ltd

Inventors

• Huang Youyuan
• Yang Shunyi
• Zhang Hongxu
• Song Xiong
• Yan Wuwei
• Luo Liang
• Nomura Shun
• Morita Koki
• Shinomiya Takuya

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• C01G53/42

  containing alkali metals, e.g. LiNiO2 · CPC title

• C01B25/301 Primary

  Preparation from liquid orthophosphoric acid or from an acid solution or suspension of orthophosphates · CPC title

• H01M2004/028

  Positive electrodes · CPC title