Solar-thermal conversion member, solar-thermal conversion device, and solar thermal power generation device comprising a β-FeSi2 phase material

Patent metadata

Field	Value
Publication number	US-9546801-B2
Application number	US-201214357777-A
Country	US
Kind code	B2
Filing date	Nov 9, 2012
Priority date	Nov 14, 2011
Publication date	Jan 17, 2017
Grant date	Jan 17, 2017

Abstract

A solar-thermal conversion member includes a β-FeSi 2 phase material. The solar-thermal conversion member exhibits a high absorptance for visible light at wavelengths of several hundred nm and a low absorptance for infrared light at wavelengths of several thousand nm and, as a consequence, efficiently absorbs visible light at wavelengths of several hundred nm and converts the same into heat and exhibits little thermal radiation due to thermal emission at temperatures of several hundred ° C. The solar-thermal conversion member may therefore efficiently absorb sunlight, provide heat, and prevent thermal radiation due to thermal emission.

First claim

The invention claimed is:

1. A solar-thermal conversion device comprising:
a first layer consisting of a solar-thermal conversion member comprising a β-FeSi 2 phase material;
a collector;
a thermal medium; and
at least one of a container and a flow channel for the thermal medium,
wherein the first layer is disposed on a surface of at least one of the container and the flow channel;
the thermal medium is held within at least one of the container and the flow channel;
light is concentrated on at least one of the container and the flow channel; and
the thermal medium within at least one of the container and the flow channel is heated by the concentrated light.

2. The solar-thermal conversion device according to claim 1 , wherein a proportion of the β-FeSi 2 phase material in the solar-thermal conversion member is at least 95 vol %.

3. The solar-thermal conversion device according to claim 1 , wherein
particles made of the β-FeSi 2 phase material are dispersed in a matrix of an inorganic material.

4. The solar-thermal conversion device according to claim 3 , wherein the β-FeSi 2 phase material is at least 80% volume with respect to the solar-thermal conversion member.

5. The solar-thermal conversion device according to claim 1 , wherein the solar-thermal conversion member is a film.

6. The solar-thermal conversion device according to claim 5 , wherein a thickness of the film is from 1 nm to 10 μm.

7. The solar-thermal conversion device according to claim 1 , comprising a solar-thermal conversion stack comprising:
the first layer; and
a second layer consisting of an inorganic material,
wherein the first layer and the second layer are stacked.

8. The solar-thermal conversion device according to claim 7 , wherein the second layer includes a ceramic layer consisting of an oxide, a nitride, a carbide, an oxynitride, an oxycarbide, or an oxycarbonitride.

9. The solar-thermal conversion device according to claim 8 , wherein an outermost layer of the solar-thermal conversion stack is the ceramic layer.

10. The solar-thermal conversion device according to claim 8 , wherein
the second layer further includes a metal layer, and
the ceramic layer is disposed between the metal layer and the first layer.

11. The solar-thermal conversion device according to claim 10 , wherein the metal layer is stacked directly on a substrate or is stacked on a substrate with another layer interposed therebetween.

12. The solar-thermal conversion device according to claim 10 , wherein
the metal layer is a molybdenum layer, and
the ceramic layer is an SiO 2 layer.

13. The solar-thermal conversion device according to claim 8 , wherein
the second layer further includes a metal layer,
the ceramic layer includes a first ceramic layer and a second ceramic layer; and
the first ceramic layer is disposed between the metal layer and the first layer, and the first layer is disposed between the first ceramic layer and the second ceramic layer.

14. The solar-thermal conversion device according to claim 13 , wherein the metal layer is stacked directly on a substrate or is stacked on a substrate with another layer interposed therebetween.

15. The solar-thermal conversion device according to claim 13 , wherein
the metal layer is a molybdenum layer, and
the ceramic layer is an SiO 2 layer.

16. The solar-thermal conversion device according to claim 1 , wherein the thermal medium is heated to a temperature of 300° C. to 900° C.

17. The solar-thermal conversion device according to claim 1 , wherein the solar-thermal conversion device has a shape of a parabolic dish, a solar tower, a parabolic trough, a Fresnel, or a linear Fresnel.

18. A solar thermal power generation device comprising:
the solar-thermal conversion device according to claim 1 ; and
an electrical power generator,
wherein the thermal medium in at least one of the container and the flow channel is heated by the solar-thermal conversion device, and electric power is generated by the electrical power generator using a thermal energy of the heated thermal medium.

19. A method of producing the solar-thermal conversion device according to claim 1 , comprising:
obtaining the β-FeSi 2 phase material by physical vapor deposition at a substrate temperature of at least 300° C.

20. A method of producing the solar-thermal conversion device according to claim 1 , comprising:
heating an FeSi 2 phase material to a temperature of at least 300° C. and converting the FeSi 2 phase material to the β-FeSi 2 phase material.

21. The solar-thermal conversion device according to claim 1 , further comprising:
a solar-thermal conversion stack comprising the first layer.

22. The solar-thermal conversion device according to claim 21 , wherein the thermal medium is heated to a temperature of 300° C. to 900° C.

23. The solar-thermal conversion device according to claim 21 , wherein the solar-thermal conversion device has a shape of a parabolic dish, a solar tower, a parabolic trough, a Fresnel, or a linear Fresnel.

Assignees

• Sato Akinori
• Okuhara Yoshiki
• Suda Seiichi
• Yokoe Daisaku
• Kato Takeharu
• Sasatani Toru
• Toyota Motor Co Ltd
• Japan Fine Ceramics Ct
• Toyota Jidoshokki Kk

Inventors

• Sato Akinori
• Okuhara Yoshiki
• Suda Seiichi
• Yokoe Daisaku
• Kato Takeharu
• Sasatani Toru

Classifications

• C23C14/0688

  Cermets, e.g. mixtures of metal and one or more of carbides, nitrides, oxides or borides · CPC title

• F24S2080/011

  Ceramics · CPC title

• F24S2080/01

  Selection of particular materials · CPC title

• Y02E10/46

  Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines · CPC title

• F24S70/30

  Auxiliary coatings, e.g. anti-reflective coatings · CPC title