Optical transmission module and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-9523825-B2
Application number	US-201514957652-A
Country	US
Kind code	B2
Filing date	Dec 3, 2015
Priority date	Dec 11, 2014
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

An optical transmission module in which optical axis adjustment is possible in a wide range and with a high accuracy, and a method of manufacturing the optical transmission module are provided. An optical transmission module includes a light source that outputs light, a mirror that reflects the light output by the light source, a lever on which the mirror is arranged and that has a fulcrum, a lens that converges the light reflected by the mirror, and a waveguide that transfers the light converged by the lens, with a core having a section width smaller than a wavelength in vacuum of the light.

First claim

What is claimed is:

1. An optical transmission module, comprising:
a light source that outputs light;
a mirror that reflects the light output by the light source;
a lever on which the mirror is arranged and that has a fulcrum;
a lens that converges the light reflected by the mirror and which is disposed on or near the fulcrum; and
a waveguide that transfers the light converged by the lens, with a core having a section width smaller than a wavelength in vacuum of the light.

2. The optical transmission module according to claim 1 ,
wherein the lever is fixed by a fixing body.

3. The optical transmission module according to claim 1 ,
wherein when the lever is not fixed, the lever is bent in a direction perpendicular to an extending direction due to an external force.

4. The optical transmission module according to claim 1 ,
wherein when the lever is not fixed, the lever expands and contracts in an extending direction due to an external force.

5. The optical transmission module according to claim 1 ,
wherein the lever is a second-class lever including the fulcrum, a handle portion that is a force point to which an external force is applied, and an action point at which the mirror is arranged, when the lever is not fixed.

6. The optical transmission module according to claim 1 ,
wherein the lever is formed by etching an SOI layer.

7. The optical transmission module according to claim 6 ,
wherein the waveguide is a silicon waveguide formed in the SOI layer.

8. The optical transmission module according to claim 6 ,
wherein the mirror is formed with the lever by etching the SOI layer.

9. The optical transmission module according to claim 8 ,
wherein the mirror is formed by anisotropic wet etching on the SOI layer.

10. The optical transmission module according to claim 1 , further comprising:
a spot size converter between the lens and the waveguide.

11. The optical transmission module according to claim 1 , further comprising:
an optical isolator between the lens and the mirror.

12. The optical transmission module according to claim 1 ,
wherein the light source is a semiconductor laser.

13. A method of manufacturing an optical transmission module including a light source that outputs light, a mirror that reflects the light output by the light source, a lever on which the mirror is arranged and that has a fulcrum, a lens that converges the light reflected by the mirror, and a waveguide that transfers the light converged by the lens, with a core having a section width smaller than a wavelength in vacuum of the light, the method comprising:
an adjustment process of applying an external force to the lever and displacing the lever to adjust the light reflected by the mirror so that the light is coupled to the waveguide by the lens which is disposed on or near the fulcrum.

14. The method of manufacturing an optical transmission module according to claim 13 , further comprising:
a fixing process of fixing the lever using a fixed body after the adjustment in the adjustment process.

15. The method of manufacturing an optical transmission module according to claim 13 ,
wherein in the adjustment process, an external force is applied to the lever to expand and contract the lever in an extending direction.

16. The method of manufacturing an optical transmission module according to claim 13 ,
wherein in the adjustment process, an external force is applied to the lever to bend the lever in a direction perpendicular to an extending direction.

17. The method of manufacturing an optical transmission module according to claim 13 ,
wherein in the adjustment process, a position of the lever to which the external force is applied is opposite to the fulcrum based on a position at which the mirror is arranged.

18. The method of manufacturing an optical transmission module according to claim 13 ,
wherein the adjustment process is a process of detecting a portion of the light transferred by the waveguide using an optical detector, applying an external force to the lever to displace the lever so that intensity of the light detected by the optical detector increases, and adjusting the light reflected by the mirror so that the light is coupled to the waveguide.

Assignees

• Oclaro Japan Inc

Inventors

• Okumura Tadashi

Classifications

• G02B6/305

  and having an integrated mode-size expanding section, e.g. tapered waveguide · CPC title

• G02B6/32

  having lens focusing means {positioned between opposed fibre ends (with lens being an integral part of the single fibre end G02B6/262)} · CPC title

• G02B6/4208

  using non-reciprocal elements or birefringent plates, i.e. quasi-isolators (optical isolators per se G02F1/093, G02F1/0955) · CPC title

• G02B2006/12061

  Silicon · CPC title

• G02B6/4226 Primary

  Positioning means for moving the elements into alignment, e.g. alignment screws, deformation of the mount · CPC title