Welding method, welding device and composite part

Patent metadata

Field	Value
Publication number	US-9522441-B2
Application number	US-201113877093-A
Country	US
Kind code	B2
Filing date	Sep 21, 2011
Priority date	Sep 30, 2010
Publication date	Dec 20, 2016
Grant date	Dec 20, 2016

Abstract

A welding method, e.g., a laser welding method, for connecting a first workpiece to a second workpiece, includes a first method step in which the first and the second workpiece are brought into contact with each other; a second method step in which a desired welding distortion is ascertained; and a third method step in which the first and the second workpiece are welded to each other as a function of the welding distortion, and/or in which the first and the second workpiece are rotated about an axis of rotation at a rotational speed, the first and the second workpiece being welded to each other as a function of the rotational speed.

First claim

What is claimed is:

1. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other;
detecting a malposition between the first workpiece and the second workpiece;
ascertaining a desired welding distortion as a function of the malposition to compensate for the malposition;
selecting a parameter for applying a welding energy based on the ascertained desired welding distortion; and
while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying the welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation.

2. The welding method as recited in claim 1 , wherein the parameter is at least one of a focusing of a beam of the welding energy, a beam time of the beam, and a direction of the beam is set relative to at least one of the first workpiece and the second workpiece.

3. The welding method as recited in claim 1 , wherein the parameter is an angle of rotation by which the first workpiece and the second workpiece are rotated during the application of the welding energy.

4. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other; and
subsequently, while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying a welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation;

wherein, as a function of a speed of the rotation of the first workpiece and the second workpiece in the rotating step, at least one parameter of a beam of the applied welding energy is set such that an essentially uniform energy deposition is achieved in the first workpiece and the second workpiece.

5. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other; and
subsequently, while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying a welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation, wherein the rotation of the first workpiece and the second workpiece during the period of the pulse length is 600 to 900 degrees.

6. The welding method as recited in claim 5 , wherein:
the composite of the first workpiece and the second workpiece is circular shaped; and
the application of the welding energy generates a circular welding seam that extends along a circumference of the composite and that includes an overlap region in which two different segments of the welding seam overlap.

7. The welding method as recited in claim 5 , wherein the welding energy is initially constant over substantially all of the pulse length, with a gradual ramp down of the welding energy at an end of the pulse length.

8. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other; and
subsequently, while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying a welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation;

wherein:
the composite of the first workpiece and the second workpiece is circular shaped;
the application of the welding energy generates a circular welding seam that extends along a circumference of the composite and that includes an overlap region in which two different segments of the welding seam overlap; and
in a subrange of the circular welding seam located opposite a starting point of the application of the welding energy, radiant power of the welding energy is increased.

9. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other; and
subsequently, while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying a welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation, wherein the rotation of the first workpiece and the second workpiece during the period of the pulse length is approximately two complete revolutions about the axis.

10. A laser welding method for connecting a first workpiece to a second workpiece, comprising:
bringing the first workpiece and the second workpiece into an arrangement in which the first workpiece and the second workpiece contact each other; and
subsequently, while the first workpiece and the second workpiece are in the arrangement in which the first workpiece and the second workpiece contact each other, simultaneously:
rotating the first workpiece and the second workpiece about an axis of rotation; and
applying a welding energy (a) onto the first workpiece and the second workpiece to form a composite of the first workpiece and the second workpiece, and (b) at a pulse length that is over a period during which the rotation of the first workpiece and the second workpiece includes more than a complete revolution about the axis of rotation, wherein the rotation of the first workpiece and the second workpiece during the period of the pulse length includes two complete revolutions about the axis.

11. A laser weldi

Assignees

• Zeadan Jeihad
• Bosch Gmbh Robert

Inventors

• Zeadan Jeihad

Classifications

• B23K26/02

  Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam · CPC title

• B23K26/032 Primary

  using optical means · CPC title

• B23K26/0823

  Devices involving rotation of the workpiece · CPC title

• B23K26/20 Primary

  Bonding (soldering by means of radiant energy B23K1/005) · CPC title

• B23K26/21

  by welding · CPC title