Battery container and its manufacturing method

Patent metadata

Field	Value
Publication number	US-9455424-B2
Application number	US-201114366321-A
Country	US
Kind code	B2
Filing date	Dec 20, 2011
Priority date	Dec 20, 2011
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A battery container 10 includes a case member 1 , one side of the case member 1 being opened, and a closing member 2 for closing the opening. Further, a material-shortage section 24 is formed near a welding section 13 , the case member 1 and the closing member 2 being brought into contact with each other and welded in the welding section 13 by irradiating the welding section 13 with a welding beam. Further, the case member 1 is welded with the closing member 2 so that the welding section 13 reaches the material-shortage section 24 . Note that a width of the material-shortage section 24 in a welding beam irradiation direction may be equal to or greater than one third of a fusion depth of the welding section 13.

First claim

The invention claimed is:

1. A battery container comprising:
a case member, one side of the case member being opened; and
a closing member for closing the opening, wherein
a material-shortage section is formed adjacent to a welding section, the case member and the closing member being brought into contact with each other and welded in the welding section by irradiating the welding section with a welding beam,
the case member is welded with the closing member so that the welding section reaches the material-shortage section,
a thick-wall section is formed along an irradiation direction of the welding beam, the thick-wall section being thick toward an outer side of the case member or the closing member, and
the thick-wall section comprises a thickness gradually-changing section and a constant thickness section, the thickness gradually-changing section getting gradually thicker toward an outer side, the constant thickness section being integrally formed with the thickness gradually-changing section and having a constant thickness.

2. The battery container according to claim 1 , wherein a width of the material-shortage section in a welding beam irradiation direction is equal to or greater than one third of a fusion depth of the welding section.

3. The battery container according to claim 1 , wherein
the welding section is welded so that the welding section is confined within a range of the thick-wall section.

4. The battery container according to claim 3 , wherein
a value obtained by subtracting a thickness of a normal wall other than the thick-wall section from a thickness of the constant thickness section is equal to or greater than one third of a fusion depth of the welding section.

5. The battery container according to claim 4 , wherein a value obtained by subtracting a height of the thickness gradually-changing section from a height of the thick-wall section is equal to or less than the fusion depth of the welding section.

6. The battery container according to claim 1 , wherein the material-shortage section is formed in a groove shape in at least one of an outer edge of the closing member and the opening of the case member along an entire circumference or intermittently in parts of the outer edge or the opening.

7. The battery container according to claim 1 , wherein the material-shortage section is formed by cutting off a top-surface corner of the closing member in an obliquely downward direction along the outer edge of the closing member near the welding section so that the closing member has a curved-surface corner.

8. The battery container according to claim 1 , wherein the case member is joined with and hermetically enclosed by the closing member by laser welding.

9. A manufacturing method of a battery container formed by joining a case member whose one side is opened with a closing member for closing the opening by welding, the manufacturing method comprising:
forming a material-shortage section adjacent to a welding section, the case member and the closing member being brought into contact with each other and welded in the welding section by irradiating the welding section with a welding beam,
performing the welding so that the welding section reaches the material-shortage section; and
forming a thick-wall section along an irradiation direction of the welding beam, the thick-wall section being thick toward an outer side of the case member or the closing member;
wherein the thick-wall section comprises a thickness gradually-changing section and a constant thickness section, the thickness gradually-changing section getting gradually thicker toward an outer side, the constant thickness section being, integrally formed with the thickness gradually-changing section and having a constant thickness.

10. The manufacturing method of a battery container according to claim 9 , wherein a width of the material-shortage section in a welding beam irradiation direction is equal to or greater than one third of a fusion depth of the welding section.

11. The manufacturing method of a battery container according to claim 9 , wherein
the thick wall section is formed in the case member or the closing member, and
the welding section is welded so that the welding section is confined within a range of the thick-wall section.

Assignees

• Kawase Satomi
• Toyota Motor Co Ltd

Inventors

• Kawase Satomi

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/052

  Li-accumulators · CPC title

• B23K26/206 Primary

  Laser sealing · CPC title

• H01M50/103 Primary

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title