Solar battery cell, solar battery module and method of making solar battery module

Patent metadata

Field	Value
Publication number	US-9455359-B2
Application number	US-201213483603-A
Country	US
Kind code	B2
Filing date	May 30, 2012
Priority date	May 31, 2011
Publication date	Sep 27, 2016
Grant date	Sep 27, 2016

Abstract

A solar battery cell and related methodology are provided which enable a TAB wire to be accurately connected to an intended position, thus allowing a possible increase in manufacturing costs to be suppressed. The solar battery cell can include a substrate, a plurality of finger electrodes formed on a light receiving surface of the substrate, and a back surface electrode on a back surface of the substrate, the back surface electrode to be connected to a plurality of finger electrodes on an adjacent cell by applying a first TAB wire via a conductive adhesive, wherein the back surface electrode has omitted portions arranged to define at least one alignment marking indicative of a position where the first TAB wire is to be applied, the at least one alignment marking having a width less than a width of said first TAB wire.

First claim

What is claimed is:

1. A solar battery cell comprising a substrate, a plurality of finger electrodes formed on a light receiving surface of the substrate and a back surface electrode substantially covering a back surface of the substrate, the back surface electrode to be connected to a plurality of finger electrodes on an adjacent cell by applying a first TAB wire via a conductive adhesive directly in contact with the back surface electrode,
wherein a portion of the back surface of the substrate is exposed at a position corresponding to a position on the light receiving surface where a second TAB wire is to be applied, and the exposed portion constitutes an alignment marking of the back surface indicative of a position where the first TAB wire is to be applied.

2. The solar battery cell according to claim 1 , wherein the alignment marking is shaped like a line and has a width smaller than a width of the first TAB wire.

3. The solar battery cell according to claim 2 , wherein the alignment marking has a width 20% to 80% of the width of the first TAB wire.

4. The solar battery cell according to claim 2 , wherein the alignment marking is linear.

5. The solar battery cell according to claim 1 , wherein
the alignment marking of the back surface is linear and has first portions having a width smaller than a width of the first TAB wire and second portions having a width equal to or greater than said width of the TAB wire, wherein the first and second portions are alternately arranged along the alignment marking.

6. The solar battery cell of claim 5 , wherein said first portions have length equal to a length of said second portions, and one or more of said first portions are located at a periphery of said back surface of said substrate.

7. The solar battery cell of claim 5 , wherein said first portions have length equal to a length of said second portions, and one or more of said second portions are located at a periphery of said back surface of said substrate.

8. The solar battery cell of claim 5 , wherein said first portions have a length greater than a length of said second portions.

9. The solar battery cell of claim 5 , wherein said first portions have a length less than a length of said second portions.

10. The solar battery cell according to claim 1 , wherein the alignment marking is linear and comprises alternating first and second regions, wherein in said first regions said back surface is exposed and in said second regions said back surface is covered by said back surface electrode.

11. The solar battery cell according to claim 10 , where in the first region has a width 20% to 200% of the width of the first TAB wire.

12. The solar battery cell according to claim 10 , wherein the first region has a length of 0.5 mm to 30 mm.

13. The solar battery cell according to claim 1 , wherein the alignment marking is constituted by exposed portions of the back surface located at a periphery of said back surface.

14. The solar battery cell according to claim 1 , wherein the alignment marking is constituted by a cutout-shaped exposed portion located at a periphery of said back surface.

15. The solar battery cell according to claim 14 , wherein the alignment marking is triangle-shape.

16. The solar battery cell according to claim 14 , wherein the alignment marking is rectangular-shape.

17. The solar battery cell according to claim 14 , wherein the alignment marking is semicircular-shape.

18. A solar battery module comprising:
a plurality of the solar battery cells according to claim 1 , wherein:
the first TAB wire is positioned along the alignment marking on one of the plurality of solar battery cells and is connected to the back surface electrode of said one solar battery cell via said conductive adhesive, said conductive adhesive being directly in contact with the back surface electrode, and
the first TAB wire is further connected, as a second TAB wire, to the plurality of finger electrodes of another of the plurality of solar battery cells.

19. A solar battery cell comprising a substrate, a plurality of finger electrodes formed on a light receiving surface of the substrate and a back surface electrode substantially covering a back surface of the substrate, the back surface electrode to be connected to a plurality of finger electrodes on an adjacent cell by applying a first TAB wire via a conductive adhesive directly in contact with the back surface electrode,
wherein a portion of the back surface of the substrate is exposed at a position corresponding to a position on the light receiving surface where a second TAB wire is to be applied.

20. The solar battery cell according to claim 19 , wherein the exposed portion is shaped like a line and has a width smaller than a width of the first TAB wire.

21. The solar battery cell according to claim 20 , wherein the exposed portion has a width 20% to 80% of the width of the first TAB wire.

22. The solar battery cell according to claim 20 , wherein the exposed portion is linear.

23. The solar battery cell according to claim 19 , wherein the exposed portion of the back surface is linear and has first portions having a width smaller than a width of the first TAB wire and second portions having a width equal to or greater than said width of the TAB wire, wherein the first and second portions are alternately arranged.

24. The solar battery cell of claim 23 , wherein said first portions have length equal to a length of said second portions, and one or more of said first portions are located at a periphery of said back surface of said substrate.

25. The solar battery cell of claim 23 , wherein said first portions have length equal to a length of said second portions, and one or more of said second portions are located at a periphery of said back surface of said substrate.

26. The solar battery cell of claim 23 , wherein said first portions have a length greater than a length of said second portions.

27. The solar battery cell of claim 23 , wherein said first portions have a length less than a length of said second portions.

28. The solar battery cell according to claim 19 , wherein the exposed portion is shaped like a dashed line.

29. The solar battery dell according to claim 28 , wherein the exposed portion has a width 20% to 200% of the width of the first TAB wire.

30. The solar battery cell according to claim 28 , wherein each portion constituting the dashed line has a length of 0.5 mm to 30 mm.

31. The solar battery cell according to claim 19 , wherein the exposed portion is located at a periphery of the back surface.

32. The solar battery cell according to claim 19 , wherein the exposed portion is cutout-shape and is located at a periphery of said back surface.

33. The solar battery cell according to claim 32 , wherein the exposed portion is triangle-shape.

34. The solar battery cell according to claim 32 , wherein the exposed portion is rectangular-shape.

35. The solar battery cell according to claim 32 , wherein the exposed portion is semicircular-shape.

36. A solar battery module comprising:
a plurality of the solar battery cells according to claim 19 , wherein:
the first TAB wire is positioned along the exposed portion on one of the plurality of solar battery cell

Assignees

• Tsuruoka Yasuo
• Takemura Kenzou
• Asakawa Yusuke
• Fujii Masaki
• Hitachi Chemical Co Ltd

Inventors

• Tsuruoka Yasuo
• Takemura Kenzou
• Asakawa Yusuke
• Fujii Masaki

Classifications

• H10F19/906

  characterised by the materials of the structures · CPC title

• H10F19/902

  for series or parallel connection of photovoltaic cells · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H10F77/215 Primary

  Geometries of grid contacts · CPC title

• H01L31/022433 Primary

  Electricity · mapped topic