Hardness tester having offset correction feature

Patent metadata

Field	Value
Publication number	US-9442054-B2
Application number	US-201313832631-A
Country	US
Kind code	B2
Filing date	Mar 15, 2013
Priority date	Mar 27, 2012
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

A hardness tester enabling a user to form an indentation in a desired test position, capable of performing an accurate hardness test even when center positions of an indenter and a field lens are offset. The hardness tester includes an XY stage displacing a sample stage in a horizontal direction; a CCD camera capturing images of a sample surface via a field lens; a monitor displaying the images; a turret capable of selectively positioning the indenter or the field lens in a predetermined position opposite the sample; a memory storing an amount of horizontal direction offset between the center positions of the indenter and the field lens when positioned in the predetermined position; and a CPU displaying, based on the amount of offset stored in the memory, a mark indicating the center position of the indenter on the monitor when the field lens is positioned in the predetermined position.

First claim

What is claimed is:

1. A hardness tester for measuring hardness of a sample placed on a sample stage by loading a predetermined test force on the sample with an indenter to form an indentation in a surface of the sample, then measuring dimensions of the indentation, the hardness tester comprising:
a horizontal stage displacer configured to displace the sample stage in a horizontal direction;
an image capturer configured to capture an image of the surface of the sample via a field lens;
a display configured to display the image of the surface of the sample captured by the image capturer;
a switcher configured to selectively position one of the indenter and the field lens in a predetermined position opposite the sample;
a memory configured to store an amount of mechanical offset in the horizontal direction between a center position of the indenter when positioned in the predetermined position and a center position of the field lens when positioned in the predetermined position; and
a display controller configured to display an indicator indicating the center position of the indenter on the display based on the amount of offset stored in the memory when the field lens is positioned in the predetermined position by the switcher.

2. The hardness tester according to claim 1 , wherein:
the indenter comprises a first indenter and a second indenter;
the memory is configured to store the amount of offset in the horizontal direction between the center position of the first indenter when positioned in the predetermined position and the center position of the second indenter when positioned in the predetermined position; and
the display controller is configured to display an indicator indicating the center position of the first indenter and an indicator indicating the center position of the second indenter on the display based on the amount of offset stored in the memory when the field lens is positioned in the predetermined position by the switcher.

3. The hardness tester according to claim 1 , wherein the field lens is a low-magnification field lens.

4. A hardness tester for measuring hardness of a sample placed on a sample stage by loading a predetermined test force on the sample with an indenter to form an indentation in a surface of the sample, then measuring dimensions of the indentation, the hardness tester comprising:
a horizontal stage displacer configured to displace the sample stage in a horizontal direction;
an image capturer configured to capture an image of the surface of the sample via a field lens;
a switcher configured to selectively position one of the indenter and the field lens in a predetermined position opposite the sample;
a memory configured to store an amount of mechanical offset in the horizontal direction between a center position of the indenter when positioned in the predetermined position and a center position of the field lens when positioned in the predetermined position; and
a stage displacement controller configured to displace the horizontal stage displacer to a position corresponding to a center position of one of the indenter and the field lens when positioned in the predetermined position by the switcher, based on the amount of offset stored in the memory.

5. The hardness tester according to claim 4 , wherein
the indenter includes a first indenter and a second indenter;
the memory is configured to store the amount of offset in the horizontal direction between the center position of the first indenter when positioned in the predetermined position and the center position of the second indenter when positioned in the predetermined position; and
the stage displacement controller is configured to displace the horizontal stage displacer to a position corresponding to the center position of one of the first indenter, the second indenter, and the field lens when positioned in the predetermined position by the switcher, based on the amount of offset stored in the memory.

6. The hardness tester according to claim 5 , further comprising a stage elevator raising and lowering the sample stage in a vertical direction, wherein:
the memory is configured to store an amount of offset in the vertical direction between a position of the sample stage when performing indentation with the indenter, the indenter being positioned in the predetermined position, and the position of the sample stage when the field lens is in focus, the field lens being positioned in the predetermined position, and
the stage displacement controller is configured to raise and lower the stage elevator based on the amount of offset stored in the memory, such that the sample stage is positioned in the position where the field lens is in focus, the field lens being positioned in the predetermined position by the switcher.

7. The hardness tester according to claim 6 , wherein the field lens comprises:
a first field lens; and
a second field lens having a lower magnification than the first field lens, the hardness tester further comprising:
an indentation determiner configured to analyze the image of the surface of the sample captured by the image capturer via the first field lens and determine whether the indentation formed by the indenter is present in the image; and

an image compiler configured to capture, when the indentation determiner determines that the indentation is not present in the image, a desired number of images with the image capturer while displacing the horizontal stage displacer in the horizontal direction in increments of a range enabling image capture each time an image is captured, displacement of the horizontal stage displacer being centered on a current position, the image compiler further to configured to then compile the desired number of captured images into a single image.

8. The hardness tester according to claim 5 , wherein the field lens comprises:
a first field lens; and
a second field lens having a lower magnification than the first field lens, the hardness tester further comprising:
an indentation determiner configured to analyze the image of the surface of the sample captured by the image capturer via the first field lens and determine whether the indentation formed by the indenter is present in the image; and
an image compiler configured to capture, when the indentation determiner determines that the indentation is not present in the image, a desired number of images with the image capturer while displacing the horizontal stage displacer in the horizontal direction in increments of a range enabling image capture each time an image is captured, displacement of the horizontal stage displacer being centered on a current position, the image compiler further to configured to then compile the desired number of captured images into a single image.

9. The hardness tester according to claim 4 , further comprising a stage elevator raising and lowering the sample stage in a vertical direction, wherein:
the memory is configured to store an amount of offset in the vertical direction between a position of the sample stage when performing indentation with the indenter, the indenter being positioned in the predetermined position, and the position of the sample stage when the field lens is in focus, the field lens being positioned in the predetermined position, and
the stage displacement controller is configured to raise and lower the stage elevator based on the amount of offset stored in the memory, such that the sample stage is positioned in the position where the field lens is in focus, the field lens being positioned in the predetermined position by the switcher.

10. The hardness tester according to claim 9 , wherein the field lens comprises:
a first field lens; and
a second field l

Assignees

• Mitutoyo Corp

Inventors

• Takemura Fumihiro
• Koshimizu Fumihiko

Classifications

• G01N2203/0003

  Steady · CPC title

• G01N2203/008

  Residual indentation measurement · CPC title

• G01N3/068 Primary

  with optical indicating or recording means · CPC title

• G01N2203/0019

  Compressive · CPC title

• G01N3/42 Primary

  by performing impressions under a steady load by indentors, e.g. sphere, pyramid (G01N3/54 takes precedence) · CPC title