Derotation assembly and method for a scanning sensor

Patent metadata

Field	Value
Publication number	US-9442003-B2
Application number	US-201414302186-A
Country	US
Kind code	B2
Filing date	Jun 11, 2014
Priority date	Jun 11, 2014
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

An assembly that enables precise mounting of a sensor with improved heat transfer and rotation compensation includes an integrated dewar cooler assembly incorporating the sensor. The dewar assembly is mated to a motorized mount that is controlled to stabilize the rotation of the scene. The sensor is radially aligned relative to the axis of rotation in two adjustment stages. A first stage of adjustment controls the radial position of the sensor inside a bearing. And a second stage of adjustment controls radial translation of the entire assembly outside the bearing. Passive heat transfer is accomplished through a pair of heat sinks that effectively sandwich a hot expander end cap of the dewar, providing multiple heat paths. The entire dewar assembly is rotated during operation to stabilize the scene. The rotating mass of a cooling compressor coupled to the dewar is counter-balanced to avoid torque due to inertia.

First claim

What is claimed is:

1. A scanning sensor derotation assembly, comprising
a housing;
an integrated dewar cooling assembly mounted to the housing, the cooling assembly including a sensor mounted in a dewar;
a motor coupled to the housing to rotate the housing and the integrated dewar cooling assembly about an axis that passes through a center of the sensor;
a compressor fluidly coupled to the dewar, the compressor being mounted to the housing at a location offset from the axis; and
a counterweight mounted to the housing at a location offset from the axis and diametrically opposed to the compressor to counteract the inertia of the compressor when the housing is rotated.

2. A derotation assembly as set forth in claim 1 , where the counterweight includes multiple segments coupled together to adjust the counterweight.

3. A derotation assembly as set forth in claim 1 , where the counterweight includes one or more bore holes for receipt of fine trim weights.

4. A derotation assembly as set forth in claim 1 , where the motor is a toroidal motor.

5. A derotation assembly as set forth in claim 1 , where the integrated dewar cooling assembly is centered in the housing.

6. A derotation assembly as set forth in claim 1 , where the sensor is an infrared sensor.

7. A derotation assembly as set forth in claim 1 , where the sensor is perpendicular to the axis.

8. A derotation assembly as set forth in claim 1 , comprising a mounting bracket coupled to the motor that is mountable to a fixed object.

9. A mounting arrangement for an imaging sensor having a desired alignment axis, comprising:
a mount adjustably mountable in two transverse directions, the transverse directions lying in a common first plane;
a bearing mounted to the mount;
a housing coupled to the bearing for rotation relative to the mount about a rotation axis;
a translation plate adjustably mounted to the housing, the translation plate being adjustable relative to the housing in two transverse directions that lie in a common second plane that is parallel to the first plane;
an imaging sensor connected to the translation plate and mounted in a fixed position relative to the translation plate, with the sensor's alignment axis transverse the first plane and the second plane;
further comprising an integrated dewar cooling assembly that includes a dewar and the sensor, the sensor being mounted in a fixed position in the dewar and the dewar being mounted to the translation plate.

10. A mounting arrangement as set forth in claim 9 , where the sensor is an infrared sensor.

11. A mounting arrangement as set forth in claim 9 , where the translation plate is secured to the housing to align the alignment axis with the rotation axis.

12. A mounting arrangement as set forth in claim 9 , where the translation plate is adjustable in orthogonal directions.

13. A mounting arrangement as set forth in claim 9 , where the sensor is substantially planar and the alignment axis passes through a center of the sensor and is perpendicular to the sensor.

14. A mounting arrangement as set forth in claim 9 , where the bearing has an inner race and an outer race rotatable relative to the inner race, the outer race being mounted to the mount and the inner race being coupled to the housing.

15. A mounting arrangement as set forth in claim 9 , where the mount is mountable to a fixed object with multiple eccentric bushings and corresponding shoulder bolts, rotation of the eccentric bushings providing the adjustment in the mounting position.

16. A mounting arrangement as set forth in claim 15 , comprising a fastener and a through-hole in the mount for securing the mount to a fixed object and fixing the position of the mount relative to the fixed object.

17. A mounting arrangement as set forth in claim 9 , where the mount is an upper mount, the bearing is an upper mount bearing, and further comprising a lower mount spaced from the upper mount, and a lower mount bearing mounted to the lower mount, the lower mount bearing having an outer race mounted to the lower mount and an inner race connected to the housing for rotation relative to the outer race; the lower mount being adjustably mounted so that inner races of the upper mount bearing and the lower mount bearing rotate about the rotation axis.

18. A mounting arrangement as set forth in claim 9 , where the housing has a through-hole and the translation plate has an elongated slot that generally aligns with the through-hole in the housing for a receipt of an adjustment tool having an eccentric portion at a distal end for the purpose of adjusting the position of the translation plate relative to the housing.

19. A mounting arrangement, for an imaging sensor having a desired alignment axis, comprising:
a mount adjustably mountable in two transverse directions, the transverse directions lying in a common first plane;
a bearing mounted to the mount;
a housing coupled to the bearing for rotation relative to the mount about a rotation axis;
a translation plate adjustably mounted to the housing, the translation plate being adjustable relative to the housing in two transverse directions that lie in a common second plane that is parallel to the first plane;
an imaging sensor connected to the translation plate and mounted in a fixed position relative to the translation plate, with the sensor's alignment axis transverse the first plane and the second plane where the housing further includes a compressor mounted to the housing at a position radially offset from the rotation axis, and a counterweight mounted to the housing at a location diametrically opposite the compressor, the counterweight having approximately the same mass as the compressor and its contents.

Assignees

• Raytheon Co

Inventors

• Haynes Evan

Classifications

• G01J5/061

  by controlling the temperature of the apparatus or parts thereof, e.g. using cooling means or thermostats · CPC title

• G01J5/0893

  Arrangements to attach devices to a pyrometer, i.e. attaching an optical interface; Spatial relative arrangement of optical elements, e.g. folded beam path (G01J5/049 takes precedence) · CPC title

• G01J5/044 Primary

  Environment with strong vibrations or shocks · CPC title

• G01J5/047

  Mobile mounting; Scanning arrangements · CPC title

• G01J2005/0077

  Imaging · CPC title