Underfloor unit for a motor vehicle

Patent metadata

Field	Value
Publication number	US-9440523-B2
Application number	US-201514705105-A
Country	US
Kind code	B2
Filing date	May 6, 2015
Priority date	May 26, 2014
Publication date	Sep 13, 2016
Grant date	Sep 13, 2016

Abstract

An underfloor unit for reinforcing a motor vehicle body has a base body ( 12 ) connected to the motor vehicle body and intended to dissipate static and/or dynamic loads of the motor vehicle body. The base body ( 12 ) has an upwardly directed support plate ( 14 ) for supporting battery cell units of a traction battery for and a downwardly directed separate armor plate ( 16 ) for protecting the battery cell units against sudden effects of force from below. A cooling duct ( 18 ) for cooling the battery cell units is formed between the support plate ( 14 ) and the armor plate ( 16 ). The underfloor unit ( 10 ) can support the battery cells of the traction battery as a support plate ( 14 ), protect them as armor and cool them with the aid of the cooling duct ( 18 ) as a heat exchanger.

First claim

What is claimed is:

1. An underfloor unit for reinforcing a motor vehicle body of a motor vehicle between a front axle and a rear axle, the underfloor unit including a base body that can be connected to the motor vehicle body for dissipating static and/or dynamic loads of the motor vehicle body, the base body comprising:
a support plate having opposite upper and lower surfaces, the upper surface being configured for supporting battery cell units of a traction battery for purely electric drive of the motor vehicle;
a shaped sheet having a substantially serpentine shape with a plurality of bends defining cooling channels for cooling the battery cell units, upper portions of the shaped sheet connected to the lower surface of the support plate; and
an armor plate having opposite upper and lower surfaces, the upper surface of the armor plate being coupled to lower portions of the shaped sheet, the armor plate being configured for protecting the battery cell units against force from below.

2. The underfloor unit of claim 1 , wherein the shaped sheet has an upper contact surface for planar contact with the support plate and a lower contact surface for planar contact with the armor plate.

3. The underfloor unit of claim 1 , wherein the shaped sheet forms the cooling channels between the support plate and the shaped sheet and/or between the shaped sheet and the armor plate.

4. The underfloor unit of claim 1 , wherein the support plate forms a duct wall of the cooling channels.

5. The underfloor unit of claim 1 , wherein the support plate is welded to a material delimiting the cooling channels.

6. The underfloor unit of claim 1 , wherein the support plate comprises a metal material, and the armor plate at least partially comprises a fiber-reinforced composite material.

7. An underfloor unit for reinforcing a motor vehicle body of a motor vehicle between a front axle and a rear axle, the underfloor unit including a base body that can be connected to the motor vehicle body for dissipating static and/or dynamic loads of the motor vehicle body, the base body comprising:
a support plate having opposite upper and lower surfaces, the upper surface being configured for supporting battery cell units of a traction battery for purely electric drive of the motor vehicle are supported;
an armor plate having opposite upper and lower surfaces, the upper surface of the armor plate being coupled to the lower surface of the support plate and configured for protecting the battery cell units against force from below; and
a plurality of concave cooling channels for cooling the battery cell units formed in the upper surface of the armor plate and facing the lower surface of the support plate.

8. The underfloor unit of claim 7 , wherein the support plate forms a duct wall of the cooling channels.

9. The underfloor unit of claim 7 , wherein the support plate is welded to a material delimiting the cooling channels.

10. The underfloor unit of claim 7 , wherein the support plate comprises a metal material, and the armor plate at least partially comprises a fiber-reinforced composite material.

Assignees

• Porsche Ag

Inventors

• Decker Salvatore

Classifications

• H01M10/625

  Vehicles · CPC title

• B60K1/04 Primary

  of the electric storage means for propulsion · CPC title

• B62D25/20

  Floors or bottom sub-units {(sub-frames for mounting engine or suspensions B62D21/11; drip trays F16N31/006)} · CPC title

• H01M10/613

  Cooling or keeping cold · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title