Anti-wear coating

Patent metadata

Field	Value
Publication number	US-9427937-B2
Application number	US-201113880904-A
Country	US
Kind code	B2
Filing date	Oct 25, 2011
Priority date	Oct 25, 2010
Publication date	Aug 30, 2016
Grant date	Aug 30, 2016

Abstract

The invention relates to an anti-wear coating, specifically for components which are subject to erosion under mechanical loading, in particular for gas turbine components, said coating comprising at least two different individual layers which preferably alternate with one another multiply and are applied to a surface of a component which is to be coated. The individual layers comprise a ceramic main layer ( 45, 46, 47, 48 ) and a quasi-ductile, non-metallic intermediate layer ( 41, 42, 43, 44 ).

First claim

What is claimed is:

1. A component having a coating thereon, wherein the coating is an anti-wear coating and comprises at least two different individual layers which alternate, the at least two individual layers comprising a ceramic main layer A and a non-metallic intermediate layer B configured in such a way that energy is withdrawn from cracks which grow in a direction of the component by crack branching in layer B so that crack growth is slowed or stopped, one of the layers B being arranged directly on the component and one of the layers A being arranged at a surface of the coating, and wherein layer B at least one of
comprises a material having preferential sliding planes which are arranged parallel to a surface of the component;
is a multilayer system which comprises ceramic layers as well as layers comprising a material having preferential sliding planes which are arranged parallel to a surface of the component;
comprises a ceramic material having pores deliberately introduced therein;
comprises a ceramic material comprising deliberately introduced microcracks running parallel to a surface of the substrate;
comprises a ceramic material comprising a deliberately introduced foreign phase.

2. The component of claim 1 , wherein layer B comprises a material having preferential sliding planes which are arranged parallel to a surface of the component.

3. The component of claim 2 , wherein the material having preferential sliding planes has a sheet structure or a hexagonal lattice structure.

4. The component of claim 3 , wherein the preferential sliding planes are sheet planes or basal planes.

5. The component of claim 3 , wherein the material having a sheet structure or a hexagonal lattice structure comprises at least one of arsenic and antimony.

6. The component of claim 3 , wherein the material having a sheet structure or a hexagonal lattice structure comprises at least one of graphite and hexagonal boron nitride.

7. The component of claim 1 , wherein layer B is a multilayer system which comprises ceramic layers as well as layers comprising a material having preferential sliding planes which are arranged parallel to a surface of the component.

8. The component of claim 7 , wherein the material having preferential sliding planes has a sheet structure or a hexagonal lattice structure.

9. The component of claim 7 , wherein the material having a sheet structure or a hexagonal lattice structure comprises at least one of arsenic and antimony.

10. The component of claim 7 , wherein the material having a sheet structure or a hexagonal lattice structure comprises at least one of graphite and hexagonal boron nitride.

11. The component of claim 7 , wherein layer B comprises at least one of C/TiC, C/SiC, C/ZrC, hexagonal BN/cubic BN, hexagonal BN/SiC.

12. The component of claim 1 , wherein layer B comprises a ceramic material having pores deliberately introduced therein.

13. The component of claim 12 , wherein the ceramic material comprises at least one of chromium nitride, titanium nitride, chromium aluminum nitride, titanium aluminum nitride, chromium silicon nitride, titanium silicon nitride.

14. The component of claim 1 , wherein layer B comprises a ceramic material comprising deliberately introduced microcracks running parallel to a surface of the substrate.

15. The component of claim 14 , wherein the ceramic material comprises at least one of chromium nitride, titanium nitride, chromium aluminum nitride, titanium aluminum nitride, chromium silicon nitride, titanium silicon nitride.

16. The component of claim 1 , wherein layer B comprises a ceramic material comprising a deliberately introduced foreign phase.

17. The component of claim 1 , wherein the component is subject to erosion under mechanical stress.

18. The component of claim 17 , wherein the component is a gas turbine component.

19. A method of slowing or stopping microcrack formation in a component which is subject to erosion under mechanical stress, wherein the method comprises applying to a surface of the component an anti-wear coating comprising at least two different individual layers which alternate, the at least two individual layers comprising a ceramic main layer A and a non-metallic intermediate layer B configured in such a way that energy is withdrawn from cracks which grow in a direction of the component by crack branching in layer B so that crack growth is slowed or stopped, one of the layers B being arranged directly on the component and one of the layers A being arranged at a surface of the coating, and wherein layer B at least one of
comprises a material having preferential sliding planes which are arranged parallel to a surface of the component;
is a multilayer system which comprises ceramic layers as well as layers comprising a material having preferential sliding planes which are arranged parallel to a surface of the component;
comprises a ceramic material having pores deliberately introduced therein;
comprises a ceramic material comprising deliberately introduced microcracks running parallel to a surface of the substrate;
comprises a ceramic material comprising a deliberately introduced foreign phase.

20. The method of claim 19 , wherein the component is a gas turbine component.

Assignees

• Uihlein Thomas
• Eichmann Wolfgang
• Heutling Falko
• Brendel Annegret
• MTU Aero Engines AG

Inventors

• Uihlein Thomas
• Eichmann Wolfgang
• Heutling Falko
• Brendel Annegret

Classifications

• C23C28/044

  coatings specially adapted for cutting tools or wear applications · CPC title

• B32B2250/42

  Alternating layers, e.g. ABAB(C), AABBAABB(C) · CPC title

• C04B2237/086

  Carbon interlayers · CPC title

• C23C28/40

  Coatings including alternating layers following a pattern, a periodic or defined repetition · CPC title

• C04B2237/04

  Ceramic interlayers · CPC title