Method for the riveted fastening of an accessory

Patent metadata

Field	Value
Publication number	US-9399334-B2
Application number	US-201113812829-A
Country	US
Kind code	B2
Filing date	Jun 30, 2011
Priority date	Jul 26, 2010
Publication date	Jul 26, 2016
Grant date	Jul 26, 2016

Abstract

The invention relates to a method for the riveted fastening of an accessory to a plastics fuel tank ( 11, 12 ), the riveted fastening taking place at the time of the production of the tank by extrusion blow-molding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part die after or during the molding of two complementary shells. The accessory ( 4 ) has been provided or is provided with at least one opening. The method according to the invention is characterized in that the riveted fastening takes place by means of at least one prefabricated rivet pin ( 9 ) made of thermoplastic material. The rivet pin has been obtained in a separate production process, for example by injection-molding.

First claim

What is claimed is:

1. A method for the riveted fastening of an accessory to a plastics fuel tank, comprising:
the riveted fastening taking place at the time of a production of the tank by extrusion blow-moulding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part extrusion die after or during a moulding of two complementary shells in a blow-moulding die, and the accessory having been or being provided with at least one opening, wherein the riveted fastening takes place by at least one prefabricated rivet pin having a head and a shank and made of thermoplastic material which has been obtained in a separate production process, wherein the shank of the at least one prefabricated rivet pin is inserted into the at least one opening of the accessory before introducing the accessory into the shells located in the blow-moulding die, wherein at least a portion of the shank of the at least one prefabricated rivet pin passes through the at least one opening of the accessory, and wherein at least a portion of the shank of the at least one prefabricated rivet pin which passes through the at least one opening of the accessory is welded to a wall of the tank without passing completely through the wall of the tank.

2. The method according to claim 1 , wherein the at least one prefabricated rivet pin comprises an integrally formed rivet head.

3. The method according to claim 1 , wherein the shells are moulded by utilizing heat from extrusion of the preforms, the at least one prefabricated rivet pin being welded to the heated thermoplastic material of the wall of the shells.

4. The method according to claim 1 , wherein the introduction and riveting of the accessory takes place with the blow-moulding die, wherein the blow-moulding die comprises at least two outer moulds comprising in each case a cavity, and an accessory carrier which may be moved between the outer moulds.

5. The method according to claim 4 , wherein the accessory carrier is integrated in a central die or a central frame, or is configured as a central die or central frame, the outer moulds being able to be moved towards the central frame.

6. The method according to claim 4 , wherein the riveted fastening is carried out after moulding the shells, the moulding of the shells taking place during or immediately after an initial closing of the outer moulds.

7. The method according to claim 6 , wherein the riveted fastening is carried out after or during a further closing of the outer moulds.

8. The method according to claim 1 , wherein the at least one prefabricated rivet pin is heated before welding to the wall of the shells.

9. The method according to claim 1 , wherein the at least one prefabricated rivet pin is obtained by the injection-moulding of thermoplastic material.

10. The method according to claim 1 , wherein the accessory includes a fastening base which has a plurality of fastening lugs provided with a plurality of the openings which, immediately before introducing the accessory, in each case have been provided with rivet pins passing through said accessory.

11. A fuel tank made of thermoplastic material comprising at least one accessory arranged inside the tank, which is riveted to a tank wall through at least one opening, characterized in that the at least one opening is passed through by the at least one prefabricated rivet pin welded to the tank wall, which has been obtained in a separate production process, wherein the fuel tank is produced by a method according to one of claims 1 to 10 .

12. A method for the riveted fastening of an accessory to a plastics fuel tank, comprising:
the riveted fastening taking place at the time of a production of the tank by extrusion blow-moulding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part extrusion die after or during a moulding of two complementary shells in a blow-moulding die, and the accessory having been or being provided with at least one opening, wherein the riveted fastening takes place by at least one prefabricated rivet pin having a head and a shank and made of thermoplastic material which has been obtained in a separate production process, wherein the shank of the at least one prefabricated rivet pin is inserted into the at least one opening of the accessory before introducing the accessory into the shells located in the blow-moulding die, wherein at least a portion of the shank of the at least one prefabricated rivet pin passes through the at least one opening of the accessory, and wherein at least a portion of the shank of the at least one prefabricated rivet pin which passes through the at least one opening of the accessory melts or fuses in a wall of the tank.

13. The method according to claim 12 , wherein the at least one prefabricated rivet pin comprises an integrally formed rivet head.

14. The method according to claim 12 , wherein the shells are moulded by utilizing heat from extrusion of the preforms, the at least one prefabricated rivet pin being welded to the heated thermoplastic material of the wall of the shells.

15. The method according to claim 12 , wherein the introduction and riveting of the accessory takes place with the blow-moulding die, wherein the blow-moulding die comprises at least two outer moulds comprising in each case a cavity, and an accessory carrier which may be moved between the outer moulds.

16. The method according to claim 15 , wherein the accessory carrier is integrated in a central die or a central frame, or is configured as a central die or central frame, the outer moulds being able to be moved towards the central frame.

17. The method according to claim 15 , wherein the riveted fastening is carried out after moulding the shells, the moulding of the shells taking place during or immediately after an initial closing of the outer moulds.

18. The method according to claim 17 , wherein the riveted fastening is carried out after or during a further closing of the outer moulds.

19. The method according to claim 12 , wherein the at least one prefabricated rivet pin is heated before welding to the wall of the shells.

20. The method according to claim 12 , wherein the at least one prefabricated rivet pin is obtained by the injection-moulding of thermoplastic material.

21. The method according to claim 12 , wherein the accessory includes a fastening base which has a plurality of fastening lugs provided with a plurality of the openings which, immediately before introducing the accessory, in each case have been provided with rivet pins passing through said accessory.

Assignees

• Elsasser Carsten
• Hild Jochen
• Kraemer Timo
• Kupper Achim
• Lorenz Harald
• Mehren Christoph
• Wagner Thomas
• Kautex Textron Gmbh & Co Kg

Inventors

• Elsasser Carsten
• Hild Jochen
• Kraemer Timo
• Kupper Achim
• Lorenz Harald
• Mehren Christoph
• Wagner Thomas

Classifications

• B29C66/532

  Joining single elements to the wall of tubular articles, hollow articles or bars · CPC title

• B29L2031/7172

  Fuel tanks, jerry cans · CPC title

• B29K2623/065

  HDPE, i.e. high density polyethylene · CPC title

• B60K2015/03453

  for fixing or mounting parts of the fuel tank together · CPC title

• B29C66/61

  Joining from or joining on the inside (for making tubes by bending sheets and joining from the inside B29C53/387) · CPC title