Post fuel injection of gaseous fuel to reduce exhaust emissions

Patent metadata

Field	Value
Publication number	US-9382857-B2
Application number	US-201314133472-A
Country	US
Kind code	B2
Filing date	Dec 18, 2013
Priority date	Dec 18, 2013
Publication date	Jul 5, 2016
Grant date	Jul 5, 2016

Abstract

Methods and systems are provided for delivering gaseous fuel as multiple fuel injections split between an intake stroke, a compression stroke, and/or a power stroke to expedite exhaust catalyst heating during an engine cold-start. Fuel injected in the intake and compression stroke is ignited and combusted. The power stroke fuel injections are combusted in the exhaust port to increase exhaust temperature and pressure for faster catalyst light-off.

First claim

The invention claimed is:

1. A method for an engine, comprising:
during an engine cold-start,
combusting a first amount of gaseous fuel injected during one or more of an intake stroke and a compression stroke of a first combustion event;
combusting a second amount of gaseous fuel injected during a power stroke of the first combustion event, a ratio of the first amount to the second amount adjusted to maintain overall combustion air-fuel ratio at stoichiometry; and
wherein the second amount of gaseous fuel is injected during a set number of power stroke injections, the number of the power stroke injections based on spark timing.

2. The method of claim 1 , wherein a larger portion of the first amount of gaseous fuel is injected later into the compression stroke as an exhaust catalyst temperature estimated via a temperature sensor during the engine cold-start decreases.

3. The method of claim 1 , wherein the second amount of gaseous fuel is injected later into the power stroke as an exhaust catalyst temperature estimated via a temperature sensor during the engine cold-start decreases.

4. The method of claim 1 , wherein the number of power stroke injections is increased as spark timing is retarded from MBT.

5. A method for an engine comprising:
during an engine cold-start,
combusting a first amount of gaseous fuel injected during one or more of an intake stroke and a compression stroke of a first combustion event;
combusting a second amount of gaseous fuel injected during a power stroke of the first combustion event, a ratio of the first amount to the second amount adjusted to maintain overall combustion air-fuel ratio at stoichiometry; and
continuing the combusting the first amount and the second amount for a number of combustion events since the first combustion event, the number of combustion events based on exhaust catalyst temperature estimated via a temperature sensor relative to a threshold temperature.

6. The method of claim 5 , wherein the number of combustion events is increased as a difference between the exhaust catalyst temperature estimated via the temperature sensor and the threshold temperature increases.

7. The method of claim 5 , further comprising, after the number of combustion events have elapsed, combusting gaseous fuel at stoichiometry in the intake stroke.

8. The method of claim 5 , wherein the gaseous fuel is stored in a liquid fuel tank as liquefied petroleum gas (LPG).

9. The method of claim 5 , wherein each of the first and the second amount of fuel is delivered via a direct injection.

10. An engine method, comprising:
during an engine cold-start,
direct injecting a first amount of liquefied petroleum gas (LPG) during an intake stroke of a combustion event;
direct injecting a second amount of LPG during a compression stroke of the combustion event;
combusting the first and second amounts in the compression stroke;
direct injecting a third amount of LPG during a power stroke, the first, second, and third amounts adjusted to maintain overall exhaust air-fuel ratio at stoichiometry; and
wherein a timing of injection of the second amount of LPG during the compression stroke is moved closer to TDC as spark timing is retarded from MBT.

11. The method of claim 10 , wherein the first and second amounts are combusted during the compression stroke and wherein the third amount is combusted in an exhaust port.

12. The method of claim 11 , wherein one or more of the first, second, and third amount of LPG is delivered as multiple fuel injections.

13. The method of claim 12 , wherein a proportion of the second amount relative to the first amount is increased as a temperature of an exhaust catalyst estimated via a temperature sensor during the cold-start decreases.

14. The method of claim 13 , further comprising, during the injecting the third amount of fuel, adjusting a fuel injector pressure based on one or more of the third amount of fuel, an injection timing of the third amount of fuel, and an in-cylinder pressure at a time of injecting the third amount of fuel.

15. The method of claim 10 , further comprising, continuing injecting LPG as each of a first, second, and third injection amount until an exhaust catalyst temperature estimated via a temperature sensor is at or above a threshold temperature.

16. An engine system, comprising:
an engine cylinder;
a direct fuel injector coupled to the cylinder;
a fuel rail coupled upstream of the fuel injector;
a fuel tank for storing gaseous fuel under pressure as a liquid;
a pressure regulator for adjusting a pressure of gaseous fuel delivered from the fuel tank into the fuel rail;
an exhaust catalyst coupled in an engine exhaust passage; and
a controller with computer readable instructions for:
during an engine cold-start condition, until an exhaust catalyst temperature estimated via a temperature sensor is at or above a threshold temperature,
delivering gaseous fuel as multiple injections;
combusting the delivered fuel at stoichiometry;
wherein the multiple injections include a first intake stroke injection, a second compression stroke injection, and a third power stroke injection;
wherein a timing and a ratio of the first, second, and third injections are based on spark ignition timing; and
wherein a ratio of the second compression stroke injection relative to the first intake stroke injection is increased and a timing of the second compression stroke injection is moved closer to TDC as the spark timing is retarded from MBT, and wherein a timing of the power stroke injection is moved further past TDC as the spark timing is retarded from MBT.

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul
• Hedges John Edward
• Surnilla Gopichandra
• Curtis Eric Warren
• Dearth Mark Allen

Classifications

• F02D41/0027 Primary

  the fuel being gaseous (non-electrical control F02D19/02) · CPC title

• F02D41/0255

  to accelerate the warming-up of the exhaust gas treating apparatus at engine start · CPC title

• Y02T10/44

  Cross-Sectional Technologies · mapped topic

• F02D41/025 Primary

  by changing the composition of the exhaust gas, e.g. for exothermic reaction on exhaust gas treating apparatus · CPC title

• F02D41/405

  with post injections · CPC title