Driver unit and electric power steering device including the driver unit

Patent metadata

Field	Value
Publication number	US-9359004-B2
Application number	US-201514812866-A
Country	US
Kind code	B2
Filing date	Jul 29, 2015
Priority date	Jul 31, 2014
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A driver unit has a rotating electric machine and a frame member that is disposed on one axial end of the rotating electric machine. A substrate is fixed onto one surface of the frame member which faces away from the rotating electric machine. Switching elements constituting inverters for switching power supply to winding groups are mounted on a first surface for enabling heat dissipation toward the frame member. An Integrated Circuit (IC) is mounted on the first surface for enabling heat dissipation toward the frame member. An electronic component is mounted on a second surface at an overlapping position that at least partially overlaps a mounting position of the IC.

First claim

What is claimed is:

1. A driver unit comprising:
a rotating electric machine having a stator on which a winding is wound, a rotor rotatably disposed relative to the stator, and a shaft that rotates together with the rotor;
a frame member disposed on one axial end of the rotating electric machine;
a substrate fixed on an opposite side of the frame member relative to the rotating electric machine;
a driver element comprising at least one inverter for switching an electric current supplied to the winding, the driver element mounted on a first surface of the substrate facing the frame member for dissipating heat to the frame member;
an Integrated Circuit (IC) component disposed on the first surface for dissipating heat to the frame member, the IC component including at least one of a pre-driver that outputs a drive signal to the driver element, a regulator that regulates a voltage of a power source and outputs the regulated voltage, and a signal amplifier for amplifying an input signal; and
an electronic component mounted on a second surface that is opposite to the first surface of the substrate, a position of the electronic component on the second surface positioned at least partially overlapping with a position of the IC component.

2. The driver unit of claim 1 , wherein
the electronic component comprises a calculation circuit component for performing data processing.

3. The driver unit of claim 1 ,
wherein the at least one inverter further comprises two inverters that are provided on the substrate, and
the substrate includes:
a first region in which the driver element to be serving as one of the two inverters is mounted; and
a second region in which the driver element to be serving as another one of the two inverters are positioned opposite to each other, relative to the center axis of the rotating electric machine.

4. The driver unit of claim 3 , wherein
a drive element mounting region is defined to include the first region, the second region and a region having a center axis of the rotating electric machine, and
the IC component is positioned outside of the drive element mounting region.

5. The driver unit of claim 4 further comprising:
a relay disposed on the first surface and configured to switch between conduction and interruption of an electric current supplied from the power supply to the inverter, wherein
the relay is positioned on an opposite side of the IC component relative to the drive element mounting region.

6. The driver unit of claim 3 further comprising: a capacitor mounted on the second surface at a position that at least partially overlaps with the first region or the second region.

7. An electric power steering device comprising:
a driver unit comprising:
a rotating electric machine having a stator on which a winding is wound, a rotor rotatably disposed relative to the stator, and a shaft that rotates together with the rotor;
a frame member disposed on one axial end of the rotating electric machine;
a substrate fixed on an opposite side of the frame member relative to the rotating electric machine;
a driver element comprising an inverter for switching an electric current supplied to the winding, the driver element mounted on a first surface of the substrate facing the frame member for dissipating heat to the frame member;
an Integrated Circuit (IC) component disposed on the first surface for dissipating heat to the frame member, the IC component including at least one of a pre-driver that outputs a drive signal to the driver element, a regulator that regulates a voltage of a power source and outputs the regulated voltage, and a signal amplifier for amplifying an input signal; and
an electronic component mounted on a second surface that is opposite to the first surface of the substrate, a position of the electronic component on the second surface positioned at least partially overlapping with a position of the IC component; and

a gear transmitting a torque that is output from the rotating electric machine to a driver object, wherein
the driver object is driven by using the torque of the rotating electric machine to assist a steering operation of a steering wheel by a driver.

Assignees

• Denso Corp

Inventors

• Kawata Hiroyuki
• Yamasaki Masashi

Classifications

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• B62D5/0412 Primary

  the axes of motor and steering column being parallel · CPC title

• H02P25/22 Primary

  Multiple windings; Windings for more than three phases · CPC title

• B62D5/0463

  calculating assisting torque from the motor based on driver input · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title