Drive unit and electric power steering device including the drive unit

Patent metadata

Field	Value
Publication number	US-9461522-B2
Application number	US-201514812415-A
Country	US
Kind code	B2
Filing date	Jul 29, 2015
Priority date	Jul 31, 2014
Publication date	Oct 4, 2016
Grant date	Oct 4, 2016

Abstract

A drive unit that includes a rotating electric machine having a stator with winding wound on the stator and with a shaft rotating within the stator, and a rotor rotatable relative to the stator. The drive unit also includes a controller holding member disposed on one end of the rotating electric machine, and a controller having a substrate fixed to the controller holding member, a heat generation element mounted on a heat generation element mounting surface. The drive unit further includes a power supply connector connecting the substrate and a power supply, and a ground line coupled to a ground terminal of the power supply providing a conductive connection to the controller holding member via the substrate and the power supply connector. With this structure, the drive unit's common mode noise may be reduced.

First claim

What is claimed is:

1. A drive unit comprising:
a rotating electric machine having a stator with winding wound on the stator and with a shaft rotating within the stator, and a rotor rotatable relative to the stator;
a controller holding member disposed on one end of the rotating electric machine;
a controller having
a substrate fixed to the controller holding member,
a heat generation element mounted on a heat generation element mounting surface which is a controller holding member side surface of the substrate that enables heat dissipation from the heat generation element to the controller holding member, and
electronic components mounted on an electronic component mounting surface of the substrate, opposite to the heat generation element mounting surface;

a power supply connector connecting the substrate and a power supply; and
a ground line coupled to a ground terminal of the power supply providing a conductive connection to the controller holding member via the substrate and the power supply connector.

2. The drive unit of claim 1 , wherein
the electronic components include a capacitor serving as a filter circuit and a coil member, and
the coil member comprises a normal mode coil that reduces a normal mode noise.

3. The drive unit of claim 1 , wherein
the rotating electric machine is further provided with a case member having the cylinder part that is disposed on a radius outside of the stator, and
the cylinder part and the ground line are conductively connected via the controller holding member, the substrate, and the power supply connector.

4. The drive unit of claim 3 , wherein
the case member and the controller holding member are provided as separate bodies, and
the case member has a surface contact with the controller holding member, establishing conductivity between the case member and the controller holding member by the surface contact between a contact surface of the case member and a contact surface of the controller holding member.

5. The drive unit of claim 4 , wherein
the case member and the controller holding member are conductively fixed with each other by a fixture member.

6. The drive unit of claim 5 , wherein
the fixture member is provided at plural positions with a same interval in plural pieces.

7. The drive unit of claim 3 , wherein
the controller holding member is integrally formed with the cylinder part.

8. The drive unit of claim 3 , wherein
at least one of the case member and the controller holding member has an insulation treatment at positions other than a conduction part between the case member and the controller holding member.

9. The drive unit of claim 1 , wherein
the heat generation element and the electronic components are arranged within a projection area of the cylinder part of the rotating electric machine along an axial direction.

10. An electric power steering device comprising:
a drive unit comprising:
a rotating electric machine having a stator with winding wound thereon and with a shaft rotating therewith, and a rotor rotatable relative to the stator;
a controller holding member disposed on one end of the rotating electric machine;
a controller having
a substrate fixed to the controller holding member,
a heat generation element mounted on a heat generation element mounting surface which is a controller holding member side surface of the substrate that enables heat dissipation from the heat generation element to the controller holding member, and
electronic components mounted on an electronic component mounting surface of the substrate, opposite to the heat generation element mounting surface;

a power supply connector connecting the substrate and a power supply; and
a ground line coupled to a ground terminal of the power supply providing a conductive connection to the controller holding member via the substrate and the power supply connector; and

a power transmission section transferring a torque from the rotating electric machine to a drive object, so that the torque from the rotating electric machine drives the drive object to assist a steering operation of a steering wheel by a driver.

Assignees

• Denso Corp

Inventors

• Yamasaki Masashi
• Sawada Takeshi

Classifications

• B62D5/0463

  calculating assisting torque from the motor based on driver input · CPC title

• H02K9/22

  by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K5/225 Primary

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K11/02

  for suppression of electromagnetic interference · CPC title