Vehicle drive device

Patent metadata

Field	Value
Publication number	US-9358870-B2
Application number	US-201314409810-A
Country	US
Kind code	B2
Filing date	Jul 18, 2013
Priority date	Jul 27, 2012
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

The overall outer shape of a vehicle drive device including an inverter device is reduced in size. An input member and a rotating electrical machine are arranged side by side on a first axis, and a differential gear unit is placed on a second axis. An inverter device is located so as to overlap the differential gear unit as viewed in a radial direction, and is located between a second reference line that extends perpendicularly to a first reference line passing through the first axis and the second axis and that passes through the first axis and a third reference line that extends perpendicularly to the first reference line and that passes the second axis, as viewed in an axial direction.

First claim

The invention claimed is:

1. A vehicle drive device, comprising:
an input member that is drivingly coupled to an internal combustion engine;
a plurality of output members that are respectively drivingly coupled to a plurality of wheels;
a rotating electrical machine;
a differential gear unit that distributes to the plurality of output members a driving force transmitted from the rotating electrical machine side;
an inverter device that is connected to the rotating electrical machine,
a speed change mechanism having a shift output gear;
a gear mechanism; and
a case that accommodates the rotating electrical machine, the speed change mechanism, the gear mechanism, and the differential gear unit, the case having a bonding surface that is bonded to the internal combustion engine
wherein
the input member and the rotating electrical machine are arranged side by side in an axial direction so that a first axis serves as a central axis of rotation thereof,
the differential gear unit is placed so that a second axis as a separate axis parallel to the first axis serves as an axis of rotation thereof,
in a plane perpendicular to the first and second axis, the following reference lines are defined:
a first reference line perpendicularly intersects the first and second axis,
a second reference line perpendicularly intersects the first axis and first reference line, and
a third reference line perpendicularly intersects the second axis and first reference line,

at least a part of the inverter device is located so as to overlap the differential gear unit as viewed in a radial direction, and at least a part of the inverter device is located between the second reference line and the third reference line, as viewed in the axial direction,
the gear mechanism has a first gear that meshes with the shift output gear and a second gear that meshes with a differential input gear of the differential gear unit and that has a smaller diameter than the first gear, and the gear mechanism is placed so that a third axis as a separate axis parallel to the first axis and the second axis serves as an axis of rotation thereof and so that the second gear is located on the bonding surface side in the axial direction with respect to the first gear, and
the inverter device is located so that the inverter device fits between the bonding surface and the first gear in the axial direction.

2. The vehicle drive device according to claim 1 , wherein
at least a part of the inverter device overlaps the first gear as viewed in the axial direction.

3. The vehicle drive device according to claim 2 , wherein
at least a part of the inverter device is located so as to overlap the gear mechanism as viewed in the radial direction.

4. The vehicle drive device according to claim 3 , wherein
in a vehicle-mounted state, the third axis is located between the first axis and the second axis in a horizontal direction and vertically above the first axis and the second axis, as viewed in the axial direction, and
the entire inverter device is located so as to fit between a fourth reference line as an imaginary vertical straight line passing through the first axis and a fifth reference line as an imaginary vertical tangent line tangential to a circumscribed circle of the differential input gear, as viewed in the axial direction.

5. The vehicle drive device according to claim 4 , wherein
at least a part of the inverter device is located between the bonding surface and the second gear in the axial direction so as to overlap the second gear as viewed in the axial direction.

6. The vehicle drive device according to claim 5 , wherein
the gear mechanism has a shaft member that couples the first gear and the second gear, and
at least a part of the inverter device is located between the bonding surface and the shaft member in the axial direction so as to overlap the shaft member as viewed in the axial direction.

7. The vehicle drive device according to claim 6 , further comprising:
a third gear formed in one of the gear mechanism and the speed change mechanism; and
a lock mechanism that restricts rotation of the wheels in a state where the lock mechanism meshes with the third gear, and permits rotation of the wheels in a state where the lock mechanism is released from the meshing state with the third gear, wherein
the entire inverter device is located between the bonding surface and the lock mechanism in the axial direction.

8. The vehicle drive device according to claim 7 , wherein
at least a part of the inverter device is located so as to overlap the rotating electrical machine as viewed in the radial direction.

9. The vehicle drive device according to claim 2 , wherein
at least a part of the inverter device is located between the bonding surface and the second gear in the axial direction so as to overlap the second gear as viewed in the axial direction.

10. The vehicle drive device according to claim 9 , wherein
the gear mechanism has a shaft member that couples the first gear and the second gear, and
at least a part of the inverter device is located between the bonding surface and the shaft member in the axial direction so as to overlap the shaft member as viewed in the axial direction.

11. The vehicle drive device according to claim 9 , further comprising:
a third gear formed in one of the gear mechanism and the speed change mechanism; and
a lock mechanism that restricts rotation of the wheels in a state where the lock mechanism meshes with the third gear, and permits rotation of the wheels in a state where the lock mechanism is released from the meshing state with the third gear, wherein
the entire inverter device is located between the bonding surface and the lock mechanism in the axial direction.

12. The vehicle drive device according to claim 9 , wherein
at least a part of the inverter device is located so as to overlap the rotating electrical machine as viewed in the radial direction.

13. The vehicle drive device according to claim 2 , further comprising:
a third gear formed in one of the gear mechanism and the speed change mechanism; and
a lock mechanism that restricts rotation of the wheels in a state where the lock mechanism meshes with the third gear, and permits rotation of the wheels in a state where the lock mechanism is released from the meshing state with the third gear, wherein
the entire inverter device is located between the bonding surface and the lock mechanism in the axial direction.

14. The vehicle drive device according to claim 2 , wherein
at least a part of the inverter device is located so as to overlap the rotating electrical machine as viewed in the radial direction.

15. The vehicle drive device according to claim 3 , wherein
at least a part of the inverter device is located between the bonding surface and the second gear in the axial direction so as to overlap the second gear as viewed in the axial direction.

16. The vehicle drive device according to claim 15 , wherein
the gear mechanism has a shaft member that couples the first gear and the second gear, and
at least a part of the inverter device is located between the bonding surface and the shaft member in the axial direction so as to overlap the shaft member as viewed in the axial direction.

17. The vehicle drive device according to claim 3 , further comprising:
a third gear formed in one of the gear mechanism and the speed change mechanism; and
a lock mechanism that restricts rotation of the wheels in a state where the lock mechanism meshes with the third gear, and permits rotation of the whee

Assignees

• Aisin Aw Co

Inventors

• Hotta Yutaka
• Uechi Tatsuyuki
• Agata Hiromichi
• Aoki Kazuo
• Kondo Tatsuya
• Miyazawa Manabu

Classifications

• B60K2006/4825

  Electric machine connected or connectable to gearbox input shaft · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60Y2400/61

  Arrangements of controllers for electric machines, e.g. inverters · CPC title

• B60K1/00

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title

• B60K6/40 Primary

  characterised by the assembly or relative disposition of components · CPC title