Method for producing honeycomb structure and sealing jig for green honeycomb moulded article

Patent metadata

Field	Value
Publication number	US-9302409-B2
Application number	US-201314435390-A
Country	US
Kind code	B2
Filing date	Oct 7, 2013
Priority date	Oct 15, 2012
Publication date	Apr 5, 2016
Grant date	Apr 5, 2016

Abstract

A closing jig for a green honeycomb molded body includes closing protrusions which are arranged at positions corresponding to regular hexagonal cells and are inserted into the regular hexagonal cells to weld partition walls to each other for closing. Each of the closing protrusions includes a conical tip end portion that has a conical shape, and a triangular pyramidal base portion with a truncated triangular pyramidal shape having an apex angle larger than an apex angle of the conical tip end portion. The conical tip end portion has the conical shape with an acute apex angle. The triangular pyramidal base portion has the truncated triangular pyramidal shape having the large apex angle.

First claim

The invention claimed is:

1. A closing jig for a green honeycomb molded body in which a plurality of through-holes partitioned from each other by partition walls are opened to an end surface of a columnar body, and which becomes a honeycomb structure, in which a plurality of holes are opened to the end surface of the columnar body, when being calcined, comprising:
a plurality of closing protrusions which are arranged at positions corresponding to parts of the plurality of the through-holes, and are inserted into the parts of the through-holes to weld the partition walls to each other so as to close the through-holes,
wherein each of the closing protrusions includes,
a conical tip end portion which is located at a tip end portion of the closing protrusion and has a conical shape, and
a pyramidal base portion which is located at a base portion of the closing protrusion, and has a truncated pyramidal shape obtained by removing a pyramid which is analogously reduced from a pyramid having an apex angle larger than an apex angle of the conical tip end portion.

2. The closing jig for a green honeycomb molded body according to claim 1 ,
wherein each of lateral edges of the pyramidal base portion is round-chamfered with a predetermined curvature.

3. The closing jig for a green honeycomb molded body according to claim 1 ,
wherein a valley between the pyramidal base portions of the closing protrusions adjacent to each other is round-chamfered with a predetermined curvature.

4. The closing jig for a green honeycomb molded body according to claim 1 ,
wherein the closing protrusions are inserted into the parts of the through-holes while being vibrated with ultrasonic waves to weld the partition walls to each other so as to close the through-holes.

5. The closing jig for a green honeycomb molded body according to claim 1 ,
wherein the closing protrusions are arranged at positions corresponding to six through-holes which are adjacent to the periphery of one through-hole among the plurality of through-holes having a hexagonal shape while centering around the one through-hole, and
the pyramidal base portion has a truncated triangular pyramidal shape obtained by removing a triangular pyramid that is analogously reduced from a triangular pyramid having an apex angle larger than an apex angle of the conical tip end portion, and lateral edges of the pyramidal base portion come into contact with the partition walls.

6. The closing jig for a green honeycomb molded body according to claim 1 ,
wherein the closing protrusions are arranged at positions corresponding to four through-holes which are adjacent to the periphery of one through-hole among the plurality of through-holes having a rectangular shape while centering around the one through-hole with the partition walls partitioning respective sides of the one rectangular through-hole interposed therebetween, and
the pyramidal base portion has a truncated quadrangular pyramidal shape obtained by removing a quadrangular pyramid that is analogously reduced from a quadrangular pyramid having an apex angle larger than an apex angle of the conical tip end portion, and lateral edges of the pyramidal base portion come into contact with the partition walls.

7. A method for producing a honeycomb structure in which a plurality of holes are opened to an end surface of a columnar body, comprising:
a closing step of inserting a plurality of closing protrusions of a closing jig into parts of a plurality of through-holes of a green honeycomb molded body, in which the plurality of through-holes partitioned from each other by partition walls are opened to an end surface of a columnar body and which becomes the honeycomb structure when being calcined, to weld the partition walls to each other so as to close the through-holes,
wherein in the closing step,
the through-holes are closed by using the closing jig in which the closing protrusions are arranged at positions corresponding to the parts of the plurality of through-holes, and each of the closing protrusions includes a conical tip end portion which is located at a tip end portion of the closing protrusion and has a conical shape, and a pyramidal base portion which is located at a base portion of the closing protrusion and has a truncated pyramidal shape obtained by removing a pyramid analogously reduced from a pyramid having an apex angle larger than an apex angle of the conical tip end portion.

8. The method for producing a honeycomb structure according to claim 7 ,
wherein in the closing step, the through-holes are closed by using the closing jig in which each lateral edge of the pyramidal base portion is round-chamfered with a predetermined curvature.

9. The method for producing a honeycomb structure according to claim 7 ,
wherein in the closing step, the through-holes are closed by using the closing jig in which a valley between the pyramidal base portions of the closing protrusions adjacent to each other is round-chamfered with a predetermined curvature.

10. The method for producing a honeycomb structure according to claim 7 ,
wherein in the closing step, the closing protrusions are inserted into the parts of the through-holes while being vibrated with ultrasonic waves to weld the partition walls to each other so as to close the through-holes.

11. The method for producing a honeycomb structure according claim 7 ,
wherein in the closing step, the through-holes are closed by using the closing jig in which the closing protrusions are arranged at positions corresponding to six through-holes which are adjacent to the periphery of one through-hole among the plurality of through-holes having a hexagonal shape while centering around the one through-hole, the pyramidal base portion has a truncated triangular pyramidal shape obtained by removing a triangular pyramid that is analogously reduced from a triangular pyramid having an apex angle larger than an apex angle of the conical tip end portion, and lateral edges of the pyramidal base portion come into contact with the partition walls.

12. The method for producing a honeycomb structure according to claim 7 ,
wherein in the closing step, the through-holes are closed by using the closing jig in which the closing protrusions are arranged at positions corresponding to four through-holes which are adjacent to the periphery of one through-hole among the plurality of through-holes having a rectangular shape while centering around the one through-hole with the partition walls partitioning respective sides of the one rectangular through-hole interposed therebetween, the pyramidal base portion has a truncated quadrangular pyramidal shape obtained by removing a quadrangular pyramid that is analogously reduced from a quadrangular pyramid having an apex angle larger than an apex angle of the conical tip end portion, and lateral edges of the pyramidal base portion come into contact with the partition walls.

Assignees

• Sumitomo Chemical Co

Inventors

• Uoe Kousuke
• Komori Teruo

Classifications

• F01N3/2828

  Ceramic multi-channel monoliths, e.g. honeycombs · CPC title

• B28B11/006 Primary

  Making hollow articles or partly closed articles · CPC title

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• B29C65/08

  using ultrasonic vibrations {(non-plastics element to plastics elements B29C65/645)} · CPC title

• B01D46/0001

  Making filtering elements · CPC title