Ceramic honeycomb structure and its production method

Patent metadata

Field	Value
Publication number	US-9950964-B2
Application number	US-201214350708-A
Country	US
Kind code	B2
Filing date	Sep 21, 2012
Priority date	Oct 11, 2011
Publication date	Apr 24, 2018
Grant date	Apr 24, 2018

Abstract

A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body having large numbers of longitudinal cells partitioned by porous cell walls, and a peripheral wall formed on a peripheral surface of the ceramic honeycomb structure, comprising the steps of extruding a moldable ceramic material to form a honeycomb-structured ceramic green body; machining a peripheral portion of the green body or a sintered body obtained from the green body to remove part of cell walls in the peripheral portion, thereby obtaining the ceramic honeycomb body having longitudinal grooves on the peripheral surface; applying a coating material to the peripheral surface of the ceramic honeycomb body to form the peripheral wall, as well as to peripheral portions of both end surfaces of the ceramic honeycomb body; and inserting the coating material applied to the peripheral portions of both end surfaces into peripheral cells, with partially remaining on the peripheral portions.

First claim

What is claimed is:

1. A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body having a plurality of longitudinal cells partitioned by porous cell walls, and a peripheral wall formed on a peripheral surface of said ceramic honeycomb body, comprising the steps of
extruding a moldable ceramic material to form a ceramic green body having a honeycomb structure;
machining a peripheral portion of said green body or a sintered body obtained from said green body to remove part of cell walls in the peripheral portion, thereby obtaining said ceramic honeycomb body having longitudinal grooves on the peripheral surface;
applying a coating material to the peripheral surface of said ceramic honeycomb body to form said peripheral wall, as well as to peripheral portions of both end surfaces of said ceramic honeycomb body, by an applicator comprising (i) two disc-shaped support plates sandwiching both end surfaces of the ceramic honeycomb body and (ii) a scraper abutting peripheral ends of the support plates, wherein each support plate comprises (A) a center portion coming into contact with an end surface of the ceramic honeycomb body and (B) a peripheral portion thinner than the center portion to provide a gap for the applying of the coating material; and
inserting the coating material applied to said peripheral portions of both end surfaces into peripheral cells, with part of the coating material remaining on the peripheral portion.

Assignees

• Hitachi Metals Ltd
• Hitachi Metals Ltd

Inventors

• Soga Wataru

Classifications

• B28B11/0845

  for smoothing · CPC title

• C04B41/5089

  Silica sols, alkyl, ammonium or alkali metal silicate cements · CPC title

• C04B41/85

  with inorganic materials · CPC title

• C04B38/00

  Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof (treating slag with gases or gas generating material C04B5/06 {; expanded graphite C04B35/536}) · CPC title

• B01D46/0001

  Making filtering elements · CPC title