Molding device and method of manufacturing molded product

Patent metadata

Field	Value
Publication number	US-9266271-B2
Application number	US-201214123206-A
Country	US
Kind code	B2
Filing date	May 29, 2012
Priority date	May 31, 2011
Publication date	Feb 23, 2016
Grant date	Feb 23, 2016

Abstract

A molding device for manufacturing a molded product having an inner space bent in a circular arc shape includes: a set of molds joinable to and separable from each other, the set of molds being capable of forming a cavity having a shape corresponding to an outer shape of the molded product in a joined state at the time of molding; a core having an outer shape corresponding to an inner shape of the molded product for use in a state where the core is arranged in the inside of the cavity formed by the set of molds at the time of molding; and an ejector plate having a core through hole through which the core passes for ejecting the molded product formed around the core along the circular arc shape in a separated state where the set of molds is separated from each other.

First claim

The invention claimed is:

1. A molding device for manufacturing a molded product having an inner space bent in a circular arc shape, the molding device comprising:
a set of molds which is joinable to and separable from each other, the set of molds being capable of forming a cavity having a shape corresponding to an outer shape of the molded product in a joined state at the time of molding;
a core which has an outer shape corresponding to an inner shape of the molded product, and is used in a state where the core is arranged in the inside of the cavity which the set of molds forms at the time of molding; and
an ejector plate which has a core through hole through which the core passes, and ejects the molded product formed around the core along the circular arc shape in a separated state where the set of molds is separated from each other, wherein the ejector plate is rotatable about a rotary shaft perpendicular to a plane along the circular arc shape,
the molding device further includes an ejector plate rotating pin which is extensible and retractable in the direction perpendicular to the rotary shaft, and rotates the ejector plate by pushing, and
the molding device further includes an ejector plate pull-back pin which is connected to the ejector plate and is configured to return the ejector plate to a position before molding by rotating the ejector plate by pulling after the ejector plate rotating pin rotates the ejector plate by pushing;
wherein:
the ejector plate pull-back pin is connected to the ejector plate by a circular columnar-shaped pin that projects from the ejector plate;
an end portion of the ejector plate pull-back pin includes a hole corresponding to the circular columnar-shaped pin; and
the circular columnar-shaped pin is configured to pass through the hole.

2. The molding device of the present invention according to claim 1 , wherein the molding device further includes an extending and retracting mechanism which is extensible and retractable in the direction perpendicular to the rotary shaft,
the ejector plate rotating pin is directly mounted on the extending and retracting mechanism, and
the ejector plate pull-back pin is mounted on the extending and retracting mechanism with an elastic body sandwiched therebetween.

3. The molding device of the present invention according to claim 1 , wherein the molding device further includes a fixed-side mold and a movable-side mold which are capable of being joined to each other or separated from each other along the direction different from the set of molds, the fixed-side mold and the movable-side mold capable of sandwiching the set of molds therebetween when the fixed-side mold and the movable-side mold are joined to each other.

4. The molding device of the present invention according to claim 3 , wherein the core is mounted on the movable-side mold at a proximal end portion thereof, and
a molded product is ejected in a state where a distal end portion of the core is positioned above the proximal end portion of the core.

5. The molding device of the present invention according to claim 1 , wherein the ejector plate is configured to face the cavity at the time of molding thus forming an outer shape of the molded product together with the set of molds.

6. The molding device of the present invention according to claim 1 , wherein the ejector plate is separated from the cavity at the time of molding.

7. The molding device of the present invention according to claim 1 , wherein a refrigerant flow path is formed in the inside of the ejector plate.

8. The molding device of the present invention according to claim 1 , wherein a refrigerant flow path is formed in the inside of the core.

9. A method for manufacturing a molded product having an inner space bent in a circular arc shape, the method comprising in the following order:
a forming step where the molded product is formed between a set of molds which is capable of forming a cavity having a shape corresponding to an outer shape of the molded product in a state where the molds are joined to each other and a core having a shape corresponding to an inner shape of the molded product;
a mold separating step where the set of molds are separated from the molded product so as to exposed the molded product; and
an ejecting step where the molded product formed around the core is ejected along the circular arc shape using an ejector plate having a core through hole through which the core passes,
wherein:
an ejector plate pull-back pin is connected to the ejector plate by a circular columnar-shaped pin that projects from the ejector plate;
an end portion of the ejector plate pull-back pin includes a hole corresponding to the circular columnar-shaped pin;
the circular columnar-shaped pin is configured to pass through the hole;
the ejector plate is configured to be rotatable around a rotary shaft perpendicular to a plane along the circular arc shape;
the method further includes at some point rotating the ejector plate by an ejector plate rotating pin via a pushing action, the rotating pin being configured to be extensible and retractable in a direction perpendicular to the rotary shaft; and
the method further includes returning the ejector plate to a position before the forming step by rotating the ejector plate by a pulling action after the ejector plate rotating pin rotates the ejector plate by pushing.

Assignees

• Kitazawa Toshiaki
• Masuzawa Hisaomi
• Araki Shinsuke
• Miyajima Takayuki
• Taiho Kogyo Co Ltd

Inventors

• Kitazawa Toshiaki
• Masuzawa Hisaomi
• Araki Shinsuke
• Miyajima Takayuki

Classifications

• B22C9/06

  Permanent moulds for shaped castings (moulds for ingots B22D7/06) · CPC title

• B22D29/00

  Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots {(B22D13/10, B22D11/124, B22D17/00 take precedence)} · CPC title

• B22D17/2236

  Equipment for loosening or ejecting castings from dies (for plastics B29C45/40) · CPC title

• B29C45/2614

  for manufacturing bent tubular articles using an undercut forming mould core · CPC title

• B22C9/106

  Vented or reinforced cores · CPC title