Self-igniting internal combustion engine with ether fumigation of the combustion air for vehicles and a method for ether fumigation of the combustion air in a self-igniting internal combustion engine for vehicles

Patent metadata

Field	Value
Publication number	US-9261053-B2
Application number	US-73583309-A
Country	US
Kind code	B2
Filing date	Jul 8, 2009
Priority date	Jul 9, 2008
Publication date	Feb 16, 2016
Grant date	Feb 16, 2016

Abstract

The invention relates to a self-igniting internal combustion engine ( 10 ) with ether fumigation of the combustion air for vehicles, wherein to provide for ether fumigation, a feed means ( 1, 2, 3 ) is provided for an alkanol fuel in the flow direction, an exhaust gas heat exchanger ( 4 ) is provided for cooling a portion of the exhaust gas arising from the firing of the internal combustion engine ( 10 ) and for vaporizing the alkanol fuel fed while at the same time absorbing the thermal energy to be dissipated during cooling of the exhaust gas, and a catalyst ( 5 ) is provided for dehydrating the evaporated alkanol fuel to form ether, and wherein the feed means ( 1, 2, 3 ), the exhaust gas heat exchanger ( 4 ) and the catalyst ( 5 ) are connected to the combustion chamber of the internal combustion engine ( 10 ) and adapted in such a way that a portion of the fuel required to fire the internal combustion engine ( 10 ) can be fed to the combustion chamber of the internal combustion engine ( 10 ) by way of the ether fumigation of the combustion air while mixing in the exhaust gas cooled in the exhaust gas heat exchanger ( 4 ). The invention further relates to a method for ether fumigation of the combustion air in a self-igniting internal combustion engine for vehicles.

First claim

The invention claimed is:

1. A self-igniting internal combustion engine with ether fumigation of combustion air, comprising:
a fuel delivery device for delivering a first alkanol portion of fuel for firing the internal combustion engine;
an exhaust gas heat exchanger for cooling at least a portion of the exhaust gas arising during the firing of the internal combustion engine and to evaporate the first alkanol portion of the fuel while absorbing some of the thermal energy dissipated during the cooling of the exhaust gas;
a catalyst for dehydrating the evaporated alkanol portion of fuel to form ether and water; and
a water feed between the catalyst and a combustion chamber of the internal combustion engine, the water feed configured to include at least a portion of the water formed using the catalyst and configured to increase the water vapor content of the exhaust gas;
wherein the fuel delivery device, the exhaust gas heat exchanger, and the catalyst are configured and connected to the combustion chamber of the internal combustion engine in such a way that:
the first alkanol portion of the fuel for firing the internal combustion engine can be fed to the combustion chamber by ether fumigation of the combustion air, while mixing with the exhaust gas cooled in the exhaust gas heat exchanger, and
the first alkanol portion of the fuel fed by ether fumigation provides 5 to 40% of the total fuel required to fire the internal combustion engine, and a directly injected oil-based diesel fuel provides the remaining fraction of the total fuel required to fire the internal combustion engine; and

wherein the water feed is configured such that the portion of the water is introduced into the combustion chamber via the exhaust gas.

2. An internal combustion engine according to claim 1 , wherein the fuel delivery device for delivering the first alkanol portion is configured for injecting the first alkanol portion of fuel into the exhaust gas heat exchanger and including a direct injection system for injecting the oil-based diesel fuel into the combustion chamber, the fuel delivery device for ether fumigation and for direct injection comprising at least one fuel tank, at least one respective fuel delivery pump and at least one respective injection valve.

3. An internal combustion engine according to claim 1 or claim 2 , wherein the first alkanol portion of fuel comprises a monovalent alkanol fuel or a divalent alkanol fuel.

4. An internal combustion engine according to claim 1 or claim 2 , further including an exhaust gas turbo charger to compress the combustion air, and a combustion air cooler for cooling the compressed combustion air, between a charge air inlet and the combustion chamber.

5. An internal combustion engine according to claim 4 , wherein the exhaust gas cooled in the exhaust gas heat exchanger and the ether formed using the catalyst are mixed with the compressed and cooled combustion air.

6. An internal combustion engine according to claim 1 or claim 2 , wherein the catalyst, as an active component for catalytic reactions, comprises at least one of titanium dioxide, a mixture of titanium dioxide with silicon dioxide and/or aluminium oxide, or an iron zeolite.

7. A method for ether fumigation of combustion air in a self-igniting internal combustion engine for vehicles, comprising:
(a) providing an alkanol fuel on board a vehicle;
(b) evaporating the alkanol fuel;
(c) dehydrating the evaporated alkanol fuel to form ether and water vapour in a catalyst;
(d) ether fumigating the combustion air to form an ether-combustion air mixture;
(e) providing a combustion mixture in a combustion chamber of the internal combustion engine by mixing a directly injected oil-based diesel fuel with the ether-combustion air mixture; and
(f) firing the internal combustion engine by combusting the combustion mixture in the combustion chamber,
wherein the alkanol fuel is provided by a feed device in act (a),
the provided alkanol fuel is evaporated in an exhaust gas heat exchanger in act (b),
at least a portion of an exhaust gas arising during the firing of the internal combustion engine is fed to and cooled in the exhaust gas heat exchanger, and the alkanol fuel being evaporated, while absorbing thermal energy dissipated during the cooling of the exhaust gas,
at least a portion of a fuel for firing the internal combustion engine is fed by ether fumigation of the combustion air with mixing in of the exhaust gas cooled in the exhaust gas heat exchanger to the combustion chamber of the internal combustion engine,
in act (f), the firing of the internal combustion engine takes place by combustion of the combustion mixture to which the cooled, recirculated exhaust gas has been added,
wherein at least a portion of the water vapour released during act (c) is fed to the ether-combustion air mixture, and the portion of the water vapour is introduced into the combustion chamber via the ether-combustion air mixture, and
wherein the alkanol fuel fed by ether fumigation provides 5 to 40% of the total fuel fed for firing the internal combustion engine, and the directly injected oil-based diesel fuel provides the remaining fraction of the total fuel fed for firing the internal combustion engine.

8. A method according to claim 7 , wherein the alkanol fuel comprises a monovalent alkanol and/or a divalent alkanol.

9. A method according to claim 7 or claim 8 , wherein the alkanol fuel in the exhaust gas heat exchanger is heated to a temperature of greater than 200° C.

10. An internal combustion engine according to claim 4 , wherein the exhaust gas cooled in the exhaust gas heat exchanger and the ether formed using the catalyst are mixed in a controlled manner to form an exhaust gas-ether mixture, and the exhaust gas-ether mixture is mixed with the compressed and cooled combustion air via at least one exhaust gas recirculation valve for the controlled feeding of the exhaust gas-ether mixture.

Assignees

• Jacob Eberhard
• Man Truck & Bus Ag

Inventors

• Jacob Eberhard

Classifications

• F01N5/02 Primary

  the devices using heat · CPC title

• F02M26/05

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title

• F02B3/06

  with compression ignition (compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02) · CPC title

• F01N2240/02

  a heat exchanger · CPC title

• F02M26/28

  with liquid-cooled heat exchangers · CPC title