Flexible watertight roof coatings

Patent metadata

Field	Value
Publication number	US-9249060-B2
Application number	US-201113021423-A
Country	US
Kind code	B2
Filing date	Feb 4, 2011
Priority date	Sep 23, 2010
Publication date	Feb 2, 2016
Grant date	Feb 2, 2016

Abstract

The invention provides for the use of coating compositions based on one or more mineral binders, one or more polymers, one or more fillers, and, if desired, one or more additives for producing roof coatings, the coating compositions comprising at least 50% by weight of polymers, based on the dry weight of the polymers and of the mineral binders.

First claim

What is claimed is:

1. A method for producing roof coatings, which comprises applying an aqueous coating composition consisting of water, one or more cements, one or more polymers, one or more fillers, and optionally one or more additives to a substrate;
wherein the polymers are derived from one or more ethylenically unsaturated monomers selected from the group consisting of vinyl esters, (meth)acrylic esters, vinylaromatics, olefins, 1,3-dienes, and vinyl halides, and optionally further monomers copolymerizable therewith, and the one or more polymers are present in the form of a water-redispersible powder or a protective colloid-containing aqueous dispersion;
the coating composition comprising from 55 to 90% by weight of the polymers, based on the dry weight of the polymers and of the cements;
wherein the one or more cements constitute 10% to 30% by weight of the dry weight of the coating composition;
wherein the roof coatings contain no reinforcing fabric, no mats, and no cladding;
wherein the one or more fillers are selected from the group consisting of quartz sand, finely ground quartz, finely ground limestone, calcium carbonate, dolomite, chalk, white lime hydrate, talc, granulated rubber, aluminum silicates, corundum, basalt, carbides, materials that give a pozzolanic reaction, hollow glass microbeads, polystyrene beads, aluminosilicates, silicon oxide, aluminum silicon oxide, calcium silicate hydrate, silicon dioxide, aluminum silicate, magnesium silicate, aluminum silicate hydrate, calcium aluminum silicate, calcium silicate hydrate, aluminum iron magnesium silicate, calcium metasilicate, volcanic slags and wollastonites;
wherein the one or more additives are selected from the group consisting of pigments, phyllosilicates, highly disperse silicas and fibers; and
wherein the substrate is the outer surface of a roof of a building.

2. Roof coatings obtained by the method of claim 1 .

3. The method according to claim 1 , wherein the roof coatings have coat thicknesses of 0.1 mm to 30 mm.

4. The method according to claim 1 , wherein the substrate to which the coating composition is applied has an inclination of 0 to 20%.

5. The method according to claim 1 , wherein the one or more polymers are selected from the group consisting of
copolymers containing one or more vinyl esters and 1% to 50% by weight of ethylene;
copolymers containing vinyl acetate, 1% to 50% by weight of ethylene, and 1% to 50% by weight of one or more further comonomers selected from the group consisting of vinyl esters having 1 to 12 C atoms in the carboxylic acid radical;
copolymers containing one or more vinyl esters, 1% to 50% by weight of ethylene, and 1% to 60% by weight of (meth)acrylic esters of unbranched or branched alcohols having 1 to 15 C atoms;
copolymers containing 30% to 75% by weight of vinyl acetate, 1% to 30% by weight of vinyl laurate or vinyl esters of an alpha-branched carboxylic acid having 9 to 11 C atoms, 1% to 30% by weight of (meth)acrylic esters of unbranched or branched alcohols having 1 to 15 C atoms, and 1% to 40% by weight of ethylene; and
copolymers containing one or more vinyl esters, 1% to 50% by weight of ethylene, and 1% to 60% by weight of vinyl chloride.

6. The method according to claim 1 , wherein the one or more polymers comprise copolymers of vinyl acetate, ethylene and one or more monomers selected from the group consisting of vinyl 2-ethylhexanoate, vinyl pivalate, vinyl laurate, and vinyl esters of α-branched monocarboxylic acids having 9 to 13 C atoms.

7. The method according to claim 1 , wherein the one or more fillers constitute 5 wt. % to 80 wt. % of the dry weight of the coating composition.

8. A method for producing roof coatings, which comprises applying an aqueous coating composition based on one or more cements, two or more polymers, one or more fillers, and optionally one or more additives to a substrate, the coating composition comprising at least 50% by weight of the polymers, based on the dry weight of the polymers and of the cements, wherein said polymers are in the form of an aqueous dispersion or a water-redispersible powder comprising one or more vinyl ester polymers and one or more (meth)acrylic ester polymers, wherein the vinyl ester polymers are based on one or more vinyl esters of carboxylic acids having 5 to 13 C atoms, one or more further vinyl esters, and optionally one or more monomers copolymerizable therewith selected from the group consisting of vinylaromatics, 1,3-dienes, vinyl halides and olefins;
wherein the roof coatings contain no reinforcing fabric, no mats, and no cladding;
wherein the one or more fillers are selected from the group consisting of quartz sand, finely ground quartz, finely ground limestone, calcium carbonate, dolomite, chalk, white lime hydrate, talc, granulated rubber, aluminum silicates, corundum, basalt, carbides, materials that give a pozzolanic reaction, hollow glass microbeads, polystyrene beads, aluminosilicates, silicon oxide, aluminum silicon oxide, calcium silicate hydrate, silicon dioxide, aluminum silicate, magnesium silicate, aluminum silicate hydrate, calcium aluminum silicate, calcium silicate hydrate, aluminum iron magnesium silicate, calcium metasilicate, volcanic slags and wollastonites; and
wherein the one or more additives are selected from the group consisting of pigments, phyllosilicates, highly disperse silicas and fibers.

9. The method according to claim 8 , wherein the one or more fillers constitute 5 wt. % to 80 wt. % of the dry weight of the coating composition.

Assignees

• Herold Hardy
• Fischer Gary P
• Kempinski Kenneth
• Reinschmidt Anke
• Wacker Chemie Ag

Inventors

• Herold Hardy
• Fischer Gary P
• Kempinski Kenneth
• Reinschmidt Anke

Classifications

• C09D1/08

  with organic additives · CPC title

• C04B24/2623

  Polyvinylalcohols; Polyvinylacetates · CPC title

• C04B26/04

  obtained by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• C04B40/0608

  Dry ready-made mixtures, e.g. mortars at which only water or a water solution has to be added before use · CPC title

• C04B24/2641

  Polyacrylates; Polymethacrylates · CPC title