Carbon dioxide adsorbents and production methods thereof, carbon dioxide capture module including the same, and methods for separating carbon dioxide using the same

Patent metadata

Field	Value
Publication number	US-9168505-B2
Application number	US-201414181815-A
Country	US
Kind code	B2
Filing date	Feb 17, 2014
Priority date	Mar 15, 2013
Publication date	Oct 27, 2015
Grant date	Oct 27, 2015

Abstract

A carbon dioxide adsorbent may include an amorphous mixed metal oxide including a divalent first metal (M 1 ), a trivalent second metal (M 2 ) different from the divalent first metal (M 1 ), an alkali metal (M 3 ), and an element (A) with an electronegativity of about 2.0 to about 4.0. The alkali metal (M 3 ) may be present in the form of a crystalline halide, an oxide, or a combination thereof. The carbon dioxide adsorbent may also be used in a method of separating carbon dioxide.

First claim

What is claimed is:

1. A carbon dioxide adsorbent comprising:
an amorphous mixed metal oxide including a divalent first metal (M 1 ), a trivalent second metal (M 2 ) different from the divalent first metal (M 1 ), an alkali metal (M 3 ), and an element (A) with an electronegativity of about 2.0 to about 4.0, the alkali metal (M 3 ) being present in a form of a crystalline halide, an oxide, or a combination thereof.

2. The carbon dioxide adsorbent of claim 1 , wherein the divalent first metal (M 1 ) is selected from an alkaline-earth metal, a transition element, and a combination thereof.

3. The carbon dioxide adsorbent of claim 2 , wherein the divalent first metal (M 1 ) is selected from magnesium (Mg), calcium (Ca), strontium (Sr), nickel (Ni), manganese (Mn), iron (Fe), cobalt (Co), copper (Cu), zinc (Zn), beryllium (Be), and a combination thereof.

4. The carbon dioxide adsorbent of claim 1 , wherein the trivalent second metal (M 2 ) is selected from a Group 13 element, a transition element, a lanthanide, and a combination thereof.

5. The carbon dioxide adsorbent of claim 4 , wherein the trivalent second metal (M 2 ) is selected from aluminum (Al), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), lanthanum (La), cerium (Ce), gallium (Ga), indium (In), vanadium (V), and a combination thereof.

6. The carbon dioxide adsorbent of claim 1 , wherein a mole ratio (M 1 /M 2 ) between the divalent first metal (M 1 ) and the trivalent second metal (M 2 ) is about 1.45/1 to about 4/1.

7. The carbon dioxide adsorbent of claim 1 , wherein the element (A) having the electronegativity of about 2.0 to about 4.0 is selected from phosphorus (P), boron (B), fluorine (F), sulfur (S), chlorine (Cl), and a combination thereof.

8. The carbon dioxide absorbent of claim 1 , wherein the alkali metal (M 3 ) is Li, Na, K, Rb, Cs, Fr, or a combination thereof.

9. The carbon dioxide absorbent of claim 1 , wherein the amorphous mixed metal oxide is represented by Chemical Formula 1:
[M 1 a M 2 b M 3 c A d ]O x   [Chemical Formula 1]

wherein a is about 0.25 to about 0.60, b is about 0.1 to about 0.40, c is about 0 to about 0.30, and d is about 0.05 to about 0.45, a+b+c+d equals 1, and x is a charge balancing quantity between the oxygen (O) and M 1 , M 2 , M 3 , and A.

10. The carbon dioxide adsorbent of claim 1 , wherein the crystalline halide of the alkali metal (M 3 ) is supported on a surface of the amorphous mixed metal oxide, and the crystalline halide of the alkali metal (M 3 ) is LiCl, NaCl, KCl, RbCl, CsCl, FrCl, or a combination thereof.

11. The carbon dioxide adsorbent of claim 1 , wherein the alkali metal (M 3 ) is present in a range of about 1 to about 30 mole % based on a total amount of the divalent first metal (M 1 ) and the trivalent second metal (M 2 ).

12. A method of producing a carbon dioxide adsorbent, comprising:
dissolving a salt of a divalent first metal (M 1 ) and a salt of a trivalent second metal (M 2 ) in water to prepare a first aqueous solution, the trivalent second metal (M 2 ) being different from the divalent first metal (M 1 );
adjusting a pH of the first aqueous solution to be basic to form a precipitate;
separating the precipitate; and
performing a first treatment or a second treatment on the precipitate, the first treatment including treating the precipitate with a second aqueous solution of a salt including an element (A) with an electronegativity of about 2.0 to about 4.0 and a third aqueous solution of an alkali metal (M 3 ) salt to form a first ion-exchanged mixed metal hydroxide, separating the first ion-exchanged mixed metal hydroxide, and calcining the first ion-exchanged mixed metal hydroxide to obtain a metal oxide composite, the second treatment including treating the precipitate with the second aqueous solution to form a second ion-exchanged mixed metal hydroxide, separating the second ion-exchanged mixed metal hydroxide, calcining the second ion-exchanged mixed metal hydroxide to obtain a calcined product, and treating the calcined product with the third aqueous solution to obtain the metal oxide composite, the alkali metal (M 3 ) being present in a form of a crystalline halide, an oxide, or a combination thereof.

13. The method of claim 12 , wherein the dissolving includes the salt of the divalent first metal (M 1 ) being selected from nitrates, acetates, and hydrates thereof, and the salt of the trivalent second metal (M 2 ) being selected from nitrates, acetates, and hydrates thereof.

14. The method of claim 13 , wherein the dissolving includes the divalent first metal (M 1 ) being selected from an alkaline-earth metal, a transition metal, and a combination thereof, and the trivalent second metal (M 2 ) being selected from a Group 13 element, a transition metal, a lanthanide, and a combination thereof.

15. The method of claim 12 , wherein the performing a first treatment or a second treatment includes the salt including the element (A) including an anion selected from a phosphate ion (PO 4 3− ), a borate ion (BO 3 3− ), a sulfate ion (SO 4 2− ), a peroxosulfate ion (S 2 O 8 2− ), a chloride ion (Cl − ), a chlorate ion (ClO 3 − ), a perchlorate ion (ClO 4 − ), a fluoride ion (F − ), and a combination thereof.

16. The method of claim 15 , wherein the performing a first treatment or a second treatment includes the alkali metal (M 3 ) salt including Li, Na, K, Rb, Cs, or Fr, and being a halide, a hydroxide, a nitrate, an acetate, or a hydrate thereof.

17. The method of claim 12 , wherein the performing a first treatment or a second treatment includes the second aqueous solution and the third aqueous solution having a pH of less than or equal to about 7.

18. The method of claim 12 , wherein the treating the precipitate or the treating the calcined product includes mixing the precipitate of the first treatment or the calcined product of the second treatment with the third aqueous solution to obtain a resulting mixture and stirring the resulting mixture at a temperature of about 20° C. to about 150° C.

19. A method of separating carbon dioxide, comprising:
contacting a gas mixture containing carbon dioxide with a carbon dioxide adsorbent including an amorphous mixed metal oxide composite, the amorphous mixed metal oxide including a divalent first metal (M 1 ), a trivalent second metal (M 2 ) different from the divalent first metal (M 1 ), an alkali metal (M 3 ), and an element (A) with an electronegativity of about 2.0 to about 4.0, the alkali metal (M 3 ) being present in a form of a crystalline halide, an oxide, or a combination thereof.

20. The method of separating carbon dioxide of claim 19 , further comprising:
heat-treating the carbon dioxide adsorbent at a temperature of about 50° C. to about 500° C., optionally under a reduced pressure, to desorb the carbon dioxide.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kwon Hyuk Jae
• Kwon Soon Chul
• Lee Hyun Chul

Classifications

• B01D2257/504

  Carbon dioxide · CPC title

• B01J20/06

  comprising oxides or hydroxides of metals not provided for in group B01J20/04 · CPC title

• B01D53/04

  with stationary adsorbents {(B01D53/025 takes precedence)} · CPC title

• B01D2258/0283

  Flue gases · CPC title

• B01D2253/1124

  Metal oxides · CPC title