Multi-phase power converter circuit layout to minimize drive loop and power loop inductances

Patent metadata

Field	Value
Publication number	US-2026031717-A1
Application number	US-202318996848-A
Country	US
Kind code	A1
Filing date	Jul 13, 2023
Priority date	Jul 18, 2022
Publication date	Jan 29, 2026
Grant date	—

Abstract

A multi-phase power converter includes a printed circuit board having a plurality of conductive layers in a spaced apart and parallel relationship. The plurality of conductive layers includes a plurality of power planes in an interleaved configuration with alternating positive and negative voltages and configured to conduct a relatively high current for supplying to a load. The multi-phase power converter also includes a plurality of switching transistors disposed on an upper surface of the printed circuit board and configured to selectively conduct the relatively high current. The conductive layers include at least one signal plane disposed between the plurality of power planes and a surface of the printed circuit board, the at least one signal plane transmitting signals for controlling operation of the plurality of switching transistors. A power converter phase includes a high-side transistor, a low-side transistor, and a driver circuit disposed adjacent to the transistors.

First claim

In the claims:

1 . A multi-phase power converter comprising:
a printed circuit board having a plurality of conductive layers in a spaced apart and parallel relationship, wherein the plurality of conductive layers includes a plurality of power planes in an interleaved configuration with alternating positive and negative volt-ages and configured to conduct a relatively high current for supplying to a load; and a plurality of switching transistors disposed on an upper surface of the printed circuit board and configured to selectively conduct the relatively high current for supplying to the load,
wherein the plurality of conductive layers includes at least one signal plane disposed between the plurality of power planes and a surface of the printed circuit board, the at least one signal plane transmitting signals for controlling operation of the plurality of switching transistors.

2 . The multi-phase power converter of claim 1 , further comprising a plurality of power components disposed on the upper surface of the printed circuit board and on a lower surface opposite of the upper surface of the printed circuit board.

3 . The multi-phase power converter of claim 1 , wherein the at least one signal plane includes a power area configured to conduct substantially higher current than the signals for controlling operation of the plurality of switching transistors.

4 . The multi-phase power converter of claim 1 , wherein the at least one signal plane includes two or more signal planes disposed adjacent to one another.

5 . The multi-phase power converter of claim 1 , further comprising a second signal plane disposed between the plurality of power planes and a lower surface of the printed circuit board opposite of the upper surface of the printed circuit board.

6 . A multi-phase power converter comprising:
a printed circuit board; and a power converter phase including: a first bridge leg including a first high-side transistor and a first low-side transistor, the first high-side transistor configured to selectively conduit current between a positive terminal of an input bus and a first intermediate node, and the first low-side transistor configured to selectively conduit current between the first intermediate node and a negative terminal of the input bus; a first driver circuit disposed adjacent to the first bridge leg and configured to generate drive signals for controlling operation of each of the first high-side transistor and the first low-side transistor; and a plurality of other power components disposed adjacent to the first bridge leg and opposite from the first driver circuit, the plurality of other power components connected to the first intermediate node for receiving power therefrom.

7 . The multi-phase power converter of claim 6 , wherein the power converter phase further includes:
a second bridge leg including a second high-side transistor and a second low-side transistor, the second high-side transistor configured to selectively conduit current between the positive terminal of the input bus and a second intermediate node, and the second low-side transistor configured to selectively conduit current between the second intermediate node and the negative terminal of the input bus; and a second driver circuit disposed adjacent to the second bridge leg and configured to generate drive signals for controlling the operation of each of the second high-side transistor and the second low-side transistor,
wherein the plurality of other power components is disposed adjacent to the second bridge leg and opposite from the second driver circuit, the plurality of other power components connected to the second intermediate node for receiving power therefrom.

8 . The multi-phase power converter of claim 6 , wherein the power converter phase is one of a plurality of power converter phases each disposed on the printed circuit board.

9 . The multi-phase power converter of claim 8 , wherein the plurality of power converter phases each include corresponding switching transistors arranged in a straight line.

10 . The multi-phase power converter of claim 9 , wherein the plurality of power converter phases each include corresponding driver circuits arranged on a same side of the straight line of the switching transistors.

11 . The multi-phase power converter of claim 6 , wherein the first bridge leg is one of a plurality of sets of switching transistors each defining a corresponding bridge leg; and
a local decoupling capacitor located between each set of set of switching transistors and configured to supply high-frequency currents thereto.

12 . A method of operating a multi-phase power converter, comprising:
conducting, by a plurality of power planes of a plurality of conductive layers in a printed circuit board, a current for supplying to a load, wherein the plurality of conductive layers are arranged in a spaced apart and parallel relationship, and the plurality of power planes are arranged in an interleaved configuration with alternating positive and negative voltages; selectively conducting, by a plurality of switching transistors disposed on an upper surface of the printed circuit board, the current for supplying to the load; and transmitting, by at least one signal plane of the plurality of conductive layers, signals for controlling operation of the plurality of switching transistors, wherein the at least one signal plane is disposed between the plurality of power planes and a surface of the printed circuit board.

13 . The method of claim 12 , further comprising conducting, by a power area of the at least one signal plane, a substantially higher current than the signals for controlling operation of the plurality of switching transistors.

14 . The method of claim 12 , wherein the at least one signal plane includes two or more signal planes disposed adjacent to one another.

15 . The method of claim 12 , wherein the printed circuit board further includes a second signal plane disposed between the plurality of power planes and a lower surface of the printed circuit board opposite of the upper surface of the printed circuit board.

16 . The multi-phase power converter of claim 1 , further including a power converter phase, wherein the power converter phase includes:
a first bridge leg including a first high-side transistor and a first low-side transistor, the first high-side transistor configured to selectively conduit current between a positive terminal of an input bus and a first intermediate node, and the first low-side transistor configured to selectively conduit current between the first intermediate node and a negative terminal of the input bus; a first driver circuit disposed adjacent to the first bridge leg and configured to generate drive signals for controlling operation of each of the first high-side transistor and the first low-side transistor; and a plurality of other power components disposed adjacent to the first bridge leg and opposite from the first driver circuit, the plurality of other power components connected to the first intermediate node for receiving power therefrom.

17 . The multi-phase power converter of claim 16 , wherein the power converter phase further includes:
a second bridge leg including a second high-side transistor and a second low-side transistor, the second high-side transistor configured to selectively conduit current between the positive terminal of the input bus and a second intermediate node, and the second low-side transistor configured to selectively conduit current between the second intermediate node and the

Assignees

• Magna powertrain gmbh & co kg

Inventors

• Yu Xiang
• Forouzesh Mojtaba
• Chen Yang
• Sheng Bo
• Webb Samuel Dylan
• Liu Yan-Fei
• Korta Philip
• Oberleitner Oliver
• Neudorfhofer Michael
• Iyer Lakshmi Varaha
• Winter Martin

Classifications

• H02M3/33576

  having at least one active switching element at the secondary side of an isolation transformer · CPC title

• H02M3/285

  Single converters with a plurality of output stages connected in parallel (parallel operation of a plurality of converters in DC distribution networks H02J1/10) · CPC title

• H02M3/003 Primary

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H05K2203/1572

  Processing both sides of a PCB by the same process; Providing a similar arrangement of components on both sides; Making interlayer connections from two sides · CPC title

• H05K2201/09672

  Superposed layout, i.e. in different planes · CPC title