Compositions and methods for fibrous polymer-modified layered double hydroxide

Patent metadata

Field	Value
Publication number	US-2026027545-A1
Application number	US-202519280270-A
Country	US
Kind code	A1
Filing date	Jul 25, 2025
Priority date	Jul 25, 2024
Publication date	Jan 29, 2026
Grant date	—

Abstract

The present disclosure relates to electrospun nanosorbent fibers, tailored for lithium extraction having enhanced physicochemical properties. The present disclosure further relates to methods of making the disclosed electrospun nanosorbent fibers and methods of using the disclosed electrospun nanosorbent fibers.

First claim

What is claimed is:

1 . A lithium porous nanosorbent fiber composition comprising:
an LDH (Layered Double Hydroxide) substrate; and a polymer attached to the LDH substrate;
wherein the lithium porous nanosorbent fiber composition has a fibrous structure.

2 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the LDH substrate is Li/Al-LDH.

3 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the polymer is selected from a polyacrylonitrile (PAN), a polyvinylidene fluoride (PVDF), a polyvinyl chloride (PVC), a polyethylene glycol (PEG), a polyacrylic acid (PAA), a polylactic acid (PLA), a polypropylene (PP), a poly (ethylene terephthalate) (PET), a polystyrene (PS), and combinations thereof.

4 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the lithium porous nanosorbent fiber composition comprises a plurality of fibers, wherein an individual fiber of the plurality of fibers has a diameter of from about 50 nm to about 2000 nm.

5 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the lithium porous nanosorbent fiber composition has a lithium adsorption capacity of about 0.1 mg/g to about 50 mg/g.

6 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the lithium porous nanosorbent fiber composition has a weight ratio of the LDH substrate to the polymer of from about 1:1 to about 1:100.

7 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the polymer is a block copolymer comprising two or more blocks; and wherein each individual block is independently selected from a polymer block comprising a polyacrylonitrile (PAN), a polyvinylidene fluoride (PVDF), a polyvinyl chloride (PVC), a polyethylene glycol (PEG), a polyacrylic acid (PAA), a polylactic acid (PLA), a polypropylene (PP), a poly (ethylene terephthalate) (PET), a polystyrene (PS), or combinations thereof.

8 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the polymer is a gradient copolymer comprising a first gradient block comprising a polyacrylonitrile (PAN), a polyvinylidene fluoride (PVDF), a polyvinyl chloride (PVC), a polyethylene glycol (PEG), a polyacrylic acid (PAA), a polylactic acid (PLA), a polypropylene (PP), a poly (ethylene terephthalate) (PET), a polystyrene (PS), or combinations thereof; and
wherein the gradient copolymer comprises a higher concentration of the first gradient block at a first terminus of the gradient copolymer and a lower concentration of the first gradient block at a second terminus of the gradient copolymer distal to the first terminus.

9 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the lithium porous nanosorbent fiber composition has a tensile strength of about 2.0 MPa to about 4.0 MPa.

10 . The lithium porous nanosorbent fiber composition of claim 1 , wherein the lithium porous nanosorbent fiber composition has a porosity of about 5% to about 30%.

11 . A method for fabrication of porous nanosorbent fibers, the method comprising:
a. preparing a Li/Al-LDH substrate using co-precipitation; b. dissolving a polymer in a dissolving solution, thereby creating a polymer suspension; c. adding the Li/Al-LDH substrate to the polymer suspension, thereby forming a Li/Al-LDH-polymer suspension; d. electrospinning the Li/Al-LDH-polymer suspension, thereby forming a fibrous product; and e. drying the fibrous product.

12 . The method of claim 11 , wherein preparing the Li/Al-LDH substrate using co-precipitation comprises:
i. combining a mixed salt solution comprising Li and Al with a base solution, thereby forming a mixture comprising an aqueous phase and a solid; and ii. drying the solid.

13 . The method of claim 12 , wherein the mixed salt solution comprises a Li to Al molar ratio of about 0.1 to about 1.0.

14 . The method of claim 11 , wherein the polymer is selected from a polyacrylonitrile (PAN), a polyvinylidene fluoride (PVDF), a polyvinyl chloride (PVC), a polyethylene glycol (PEG), a polyacrylic acid (PAA), a polylactic acid (PLA), a polypropylene (PP), a poly (ethylene terephthalate) (PET), a polystyrene (PS), and combinations thereof.

15 . The method of claim 11 , wherein adding the Li/Al-LDH substrate to the polymer suspension is done at a LDH to polymer ratio of about 0.1:1 to about 10:1.

16 . A method, comprising:
a. flowing a feedstock solution comprising lithium over a solid comprising the lithium porous nanosorbent fiber composition of claim 1 , thereby producing a first effluent; b. flowing an aqueous solution over the solid; and c. flowing a desorption solution over the solid, thereby producing a second effluent.

17 . The method of claim 16 , wherein flowing the feedstock solution over the solid is done at a flow rate of about 1 mL/min to about 4 mL/min.

18 . The method of claim 16 , wherein flowing the desorption solution over the solid is done at a flow rate of about 1 mL/min to about 4 mL/min.

19 . The method of claim 16 , wherein the desorption solution is an aqueous solution comprising a lithium concentration of about 1 ppm to about 200 ppm.

20 . The method of claim 16 , wherein the second effluent comprises lithium.

Assignees

• Virginia Tech Intellectual Properties Inc

Inventors

• Zhang Wencai
• Pan yanan

Classifications

• D10B2505/00

  Industrial · CPC title

• D01F9/08

  of inorganic material (working or processing of metal wire B21F; from softened glass, minerals or slags C03B37/00) · CPC title

• D01F6/18

  from polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide · CPC title

• D01F1/10

  Other agents for modifying properties · CPC title

• C22B26/12

  Obtaining lithium · CPC title